Display panel including an open area for a component and a plurality of grooves provided in a multi-layered film with a step difference adjacent to the open area, and a display apparatus including the same

Patent metadata

Field	Value
Publication number	US-11895876-B2
Application number	US-202217693747-A
Country	US
Kind code	B2
Filing date	Mar 14, 2022
Priority date	May 13, 2019
Publication date	Feb 6, 2024
Grant date	Feb 6, 2024

Abstract

A display panel includes: a substrate including a first area, a second area, and a third area between the first area and the second area; a first structure located in the second area and including a pixel electrode, an opposite electrode, an intermediate layer between the pixel electrode and the opposite electrode, and at least one organic material layer; and a plurality of grooves located in the third area and separating the at least one organic material layer and the opposite electrode, wherein a first groove of the plurality of grooves is provided in a multi-layered film including a lower layer and an upper layer, wherein the upper layer includes an inorganic material layer and a first step adjacent to the first groove, the first step having an elevation higher than an upper surface of the lower layer.

First claim

What is claimed is:

1. A display panel comprising:
a substrate comprising a first area, a second area, and a third area between the first area and the second area;
a first structure located in the second area and comprising a pixel electrode, an opposite electrode, an intermediate layer between the pixel electrode and the opposite electrode, and at least one organic material layer; and
a plurality of grooves located in the third area and separating the at least one organic material layer and the opposite electrode,
wherein a first groove of the plurality of grooves is provided in a multi-layered film comprising a lower layer and an upper layer,
wherein the upper layer comprises an inorganic material layer and tips protruding toward a center of the first groove, and
wherein an undercut structure is between each of the tips and the lower layer, and a width of the undercut structure is greater than a width of a hole or a recess in the lower layer.

2. The display panel of claim 1 , wherein
the upper layer comprises a conductive oxide layer, a metal laver, or an inorganic insulating layer.

3. The display panel of claim 1 , wherein
the lower layer comprises an inorganic insulating film.

4. The display panel of claim 1 , wherein
a portion of a bottom surface of the upper layer is separated from the upper surface of the lower layer at each of the tips.

5. The display panel of claim 1 , further comprising:
a residual layer in the undercut structure.

6. The display panel of claim 5 , wherein
the residual layer comprises an organic material.

7. The display panel of claim 1 , wherein
the upper layer comprises
a first sub-upper layer above the lower laver, and
a second sub-upper layer above the first sub-upper layer and comprising an organic insulating material.

8. The display panel of claim 7 , wherein
the first sub-upper layer comprises an inorganic insulating material.

9. The display panel of claim 8 , further comprising:
a thin-film transistor between the substrate and a display element;
a first organic insulating layer and a second organic insulating layer between t thin-film transistor and the pixel electrode; and
a pixel defining film overlapping the pixel electrode.

10. The display panel of claim 9 , wherein
the second sub-upper layer comprises the same material as the first organic insulating layer, the second organic insulating layer, or the pixel defining film.

11. The display panel of claim 9 , wherein
the thin-film transistor comprises a semiconductor layer, a gate electrode at least partially overlapping the semiconductor layer, and a first electrode electrically connected to the semiconductor layer, and
the display panel further comprises a connection electrode connecting the first electrode to the pixel electrode.

12. The display panel of claim 11 , wherein
the first sub-upper layer comprises the same material as the first electrode.

13. The display panel of claim 11 , wherein
the first sub-upper layer comprises the same material as the connection electrode.

14. The display panel of claim 11 , further comprising a storage capacitor comprising
a lower electrode comprising the same material as the gate electrode; and
an upper electrode at least partially overlapping the lower electrode,
wherein the first structure further comprises:
a gate insulating layer between the semiconductor layer and the gate electrode;
a first interlayer insulating layer between the lower electrode and the upper electrode; and
a second interlayer insulating layer between the upper electrode and the first electrode.

15. The display panel of claim 14 , wherein
the lower layer comprises the same material as the gate insulating layer, the first interlayer insulating layer, or the second interlayer insulating layer.

16. The display panel of claim 9 , further comprising:
a third sub-upper layer between the second sub-upper layer and the first sub-upper layer.

17. The display panel of claim 16 , wherein
the thin-film transistor comprises a semiconductor layer, a gate electrode at least partially overlapping the semiconductor layer, and a first electrode electrically connected to the semiconductor layer,
the display panel further comprises a connection electrode connecting the first electrode to the pixel electrode, and
the third sub-upper layer comprises the same material as the connection electrode.

18. The display panel of claim 16 , wherein
the third sub-upper layer comprises a multilayer structure and an end of the third sub-upper layer facing a center of the first groove is covered by the second organic insulating layer.

19. The display panel of claim 1 , wherein
the lower layer comprises
a first sub-lower layer comprising an inorganic insulating material; and
a second sub-lower layer comprising an organic insulating material above the first sub-lower layer.

20. The display panel of claim 19 , wherein
the second sub-lower layer covers a side of the first sub-lower layer in the first groove.

21. The display panel of claim 19 , further comprising:
a thin-film transistor between the substrate and a display element;
a first organic insulating layer and a second organic insulating layer between the thin-film transistor and the pixel electrode; and
a pixel defining film overlapping the pixel electrode,
wherein the second sub-lower layer comprises the same material as a first organic insulating layer or a second organic insulating layer.

22. The display panel of claim 1 , further comprising:
a first opening located in the first area and penetrating the display panel.

23. The display panel of claim 1 , further comprising:
a thin-film encapsulation layer located above the first structure and comprising an inorganic encapsulation layer and an organic encapsulation layer,
wherein the inorganic encapsulation layer is continuously arranged along an inner surface of each of the plurality of grooves.

Assignees

• Samsung Display Co Ltd

Inventors

• Choi Wonsuk
• Kim Hyunchul
• Lee Seongryong
• Jung Eunae
• Choi Yoonsun

Classifications

• H10K59/60

  OLEDs integrated with inorganic light-sensitive elements, e.g. with inorganic solar cells or inorganic photodiodes · CPC title

• H10K59/131

  Interconnections, e.g. wiring lines or terminals · CPC title

• H10K59/8731

  multilayered coatings having a repetitive structure, e.g. having multiple organic-inorganic bilayers · CPC title

• H10K59/1213

  the pixel elements being TFTs · CPC title

• H10K59/124 Primary

  Insulating layers formed between TFT elements and OLED elements · CPC title