Roof integrated solar power system with top mounted electrical components and cables

Patent metadata

Field	Value
Publication number	US-11894796-B2
Application number	US-201816171819-A
Country	US
Kind code	B2
Filing date	Oct 26, 2018
Priority date	Oct 2, 2012
Publication date	Feb 6, 2024
Grant date	Feb 6, 2024

Abstract

A roof integrated solar power system includes a plurality of solar modules. Each solar module carries a photovoltaic or solar panel with solar cells. Edge regions of the solar module are disposed to the sides of the solar panel and are devoid of solar cells. An electrical component such as a junction box or micro-inverter, or DC optimizer is mounted on top of the solar module within at least one of the edge regions. Cabling for interconnecting the electrical component to electrical components of others of the plurality of solar modules also is located within the side regions. In one embodiment, the electrical component and cabling is disposed within a recess within a side region and covered by a flat access panel. In another embodiment, the electrical component and cabling is located atop the side region and is covered by an access panel in the form of a protective cover strip. The solar modules are installable on a roof in aligned or staggered courses to form the solar power system, and with the installed courses of modules together forming a water barrier protecting the roof.

First claim

What is claimed is:

1. A roof integrated solar power system comprising:
a row-and-column array of a plurality of solar modules positioned on a roof deck, the row-and-column array of the plurality of solar modules comprising a plurality of parallel rows of laterally aligned solar modules;
wherein each solar module of the plurality of solar modules comprises:
an upper surface that faces away from the roof deck,
a solar panel on the upper surface;
wherein the solar panel comprises a plurality of solar cells; and

edge portions located along opposite sides of the solar panel;

wherein the solar modules are arranged with edge portions of solar modules in one column of solar modules abutting and not overlapping edge portions of solar modules in at least one adjacent column of solar modules;

a first electrical component secured to the upper surface of each solar module along at least one of the edge portions of the solar module;
a second electrical component positioned along an opposing edge portion of one or more of the solar modules;
electrical cables configured to couple the electrical components of solar modules in each column of solar modules together to aggregate electrical energy produced by each solar module of the column; and
a protective cover strip configured to cover and protect the electrical components and the electrical cables secured along opposing sides of the row and column array of solar modules, the cover strip comprising:
a plurality of cover strip sections having top and bottom ends and arranged with the bottom ends of upper cover strip sections overlapping the top ends of lower cover strip sections to provide water shedding;
wherein the cover strip sections are configured to releasably attach to abutting edge portions of the solar modules of side-by-side columns of solar modules.

2. A roof integrated solar power system as claimed in claim 1 wherein the solar modules and the solar panels are flexible.

3. A roof integrated solar power system as claimed in claim 1 wherein the solar modules are secured directly to the roof.

4. A roof integrated solar power system as claimed in claim 1 wherein the first electrical component comprises a smart junction box.

5. A roof integrated solar power system as claimed in claim 1 wherein the protective cover strip further comprises end caps mounted along opposite ends of the protective cover strip and configured to seal the opposite ends of the protective cover strip against penetration of water.

6. A roof integrated solar power system as claimed in claim 1 wherein the protective cover strip extends vertically between the side-by-side columns of solar modules and each of the cover strip sections comprises an inverted U-shaped profile that extends upwardly above a plane of each solar panel to cover and protect the electrical components and cables along the abutting edge portions of the side-by-side columns; and
wherein the cover strip sections are configured to releasably attach to the abutting edge portions of the solar modules with snaps, screws, spring clips, or combinations thereof.

7. A roof integrated solar power system as claimed in claim 1 , wherein at least one of the first and second electrical components comprises a junction box.

8. A roof integrated solar power system as claimed in claim 1 , wherein at least one of the first and second electrical components comprises a micro-inverter or a DC optimizer.

Assignees

• Bmic Llc

Inventors

• Rodrigues Tommy F
• Railkar Sudhir
• Boss Daniel E
• Gennrich David J
• Boudreau Cory
• Nett Daniel R
• Kallsen Kent J

Classifications

• H10F77/935

  for photovoltaic devices or modules · CPC title

• H10F19/00

  Integrated devices, or assemblies of multiple devices, comprising at least one photovoltaic cell covered by group H10F10/00, e.g. photovoltaic modules · CPC title

• H02S20/23 Primary

  specially adapted for roof structures · CPC title

• F24S25/40

  using plate-like mounting elements, e.g. profiled or corrugated plates; Plate-like module frames  (extending in directions away from a supporting surface F24S25/10) · CPC title

• H01L31/02008

  Electricity · mapped topic