High power voltage regulator module with different plane orientations

Patent metadata

Field	Value
Publication number	US-11894770-B2
Application number	US-201816762481-A
Country	US
Kind code	B2
Filing date	Nov 7, 2018
Priority date	Nov 10, 2017
Publication date	Feb 6, 2024
Grant date	Feb 6, 2024

Abstract

A Voltage Regulator Module (VRM) includes a first voltage rail circuit board oriented in a first plane having formed therein a first plurality of conductors and configured to produce a first rail voltage, a second voltage rail circuit board oriented in a second plane that is substantially parallel to the first plane having formed therein a second plurality of conductors and configured to produce a second rail voltage. The VRM also includes a first capacitor circuit board oriented in a third plane that is substantially perpendicular to the first plane and a second capacitor circuit board oriented in a fourth plane that is substantially parallel to the third plane. The VRM includes a plurality of conductors intercoupling the first voltage rail circuit board, the first capacitor circuit board, the second voltage rail circuit board, and the second capacitor circuit board.

First claim

What is claimed is:

1. A high-power Voltage Regulator Module (VRM) comprising:
a first voltage rail circuit board oriented in a first plane, comprising a first plurality of VRM elements, the first voltage rail circuit board being configured to produce a first rail voltage;
a second voltage rail circuit board comprising a second plurality of VRM elements, the second voltage rail circuit board being oriented in a second plane that is substantially parallel to the first plane, and the second voltage rail circuit board being configured to produce a second rail voltage;
a first capacitor circuit board oriented in a third plane that is substantially perpendicular to the first plane;
a second capacitor circuit board oriented in a fourth plane that is substantially parallel to the third plane;
a first plurality of conductors coupling the first voltage rail circuit board to the first capacitor circuit board and to the second capacitor circuit board; and
a second plurality of conductors coupling the second voltage rail circuit board to the first capacitor circuit board and to the second capacitor circuit board.

2. The high power VRM of claim 1 , wherein:
the first capacitor circuit board having mounted thereon a third plurality of capacitors, the third plurality of capacitors being configured to filter medium to low frequency components of the first rail voltage and the second rail voltage; and
the second capacitor circuit board having mounted thereon a fourth plurality of capacitors the fourth plurality of capacitors being configured to filter high frequency components of the first rail voltage and the second rail voltage.

3. The high power VRM of claim 1 , wherein the high power VRM is configured to:
receive a supply voltage across the first voltage rail circuit board and the second voltage rail circuit board; and
produce an output voltage at a voltage less than the supply voltage.

4. The high power VRM of claim 3 , wherein:
the supply voltage is approximately 40 volts; and the output voltage is approximately 0.8 volts.

5. The high power VRM of claim 3 , wherein the second capacitor circuit board includes a plurality of solder ball connections to deliver the output voltage to an Integrated Circuit (IC).

6. The high power VRM of claim 1 , further comprising:
a cooling system sink; and
piping coupled to the cooling system sink and configured to cool the first plurality of VRM elements and the second plurality of VRM elements.

7. A high-power Voltage Regulator Module (VRM) comprising:
a first voltage rail circuit board oriented in a first plane, having formed therein a first plurality of conductors and configured to produce a first rail voltage;
a second voltage rail circuit board oriented in a second plane that is substantially parallel to the first plane, the second voltage rail circuit board having formed therein a second plurality of conductors and configured to produce a second rail voltage;
a first capacitor circuit board oriented in a third plane that is substantially perpendicular to the first plane, the first capacitor circuit board having formed therein a third plurality of conductors, and having a third plurality of capacitors;
a second capacitor circuit board oriented in a fourth plane that is substantially parallel to the third plane, the second capacitor circuit board having formed therein a fourth plurality of conductors, and having a fourth plurality of capacitors;
a fifth plurality of conductors coupling the first voltage rail circuit board to the first capacitor circuit board and to the second capacitor circuit board; and
a sixth plurality of conductors coupling the second voltage rail circuit board to the first capacitor circuit board and to the second capacitor circuit board.

8. The high power VRM of claim 7 , further comprising a seventh plurality of conductors coupling the first capacitor circuit board to the second capacitor circuit board.

9. The high power VRM of claim 8 , wherein:
the fifth plurality of conductors couples to a first outer portion of the first capacitor circuit board and to a first outer portion of the second capacitor circuit board; and
the sixth plurality of conductors couples to a first outer portion of the second capacitor circuit board and to a second outer portion of the second capacitor circuit board.

10. The high power VRM of claim 9 , wherein the seventh plurality of conductors couples between a central portion of the first capacitor circuit board and a central portion of the second capacitor circuit board.

11. The high power VRM of claim 7 , wherein:
the first capacitor circuit board includes a plurality of capacitors configured to filter medium to low frequency components of the first rail voltage and the second rail voltage; and
the second capacitor circuit board includes a fourth plurality of capacitors configured to filter high frequency components of the first rail voltage and the second rail voltage.

12. The high power VRM of claim 7 , wherein the high power VRM is configured to:
receive a supply voltage across the first voltage rail circuit board and the second voltage rail circuit board; and
produce an output voltage at a voltage less than the supply voltage.

13. The high power VRM of claim 12 , wherein:
the supply voltage is approximately 40 volts; and the output voltage is approximately 0.8 volts.

14. The high power VRM of claim 12 , wherein the second capacitor circuit board includes a plurality of solder ball connections to deliver the output voltage to an Integrated Circuit (IC).

15. The high power VRM of claim 7 , further comprising: a cooling system sink; and
piping coupled to the cooling system sink and configured to cool components of the first voltage rail circuit board and to cool components of the second voltage rail circuit board.

16. The high power VRM of claim 1 , wherein each of the VRM elements is configured to produce at least 600 watts of power at about 0.8 volts.

17. The high power VRM of claim 1 , wherein each of the VRM elements is configured to provide at least 100 amperes of current to the first capacitor circuit board and second capacitor circuit board.

18. The high power VRM of claim 6 , wherein the piping runs between the first plurality of VRM elements and the second plurality of VRM elements.

Assignees

• Tesla Inc

Inventors

• Sun Shishuang
• Hurd Kevin
• Chandra Satyan

Classifications

• H02M3/156 Primary

  with automatic control of output voltage or current, e.g. switching regulators · CPC title

• G06F1/20

  Cooling means · CPC title

• G06F1/26

  Power supply means, e.g. regulation thereof (for memories G11C) · CPC title

• H02M1/126

  using passive filters · CPC title

• H02M7/003 Primary

  Constructional details, e.g. physical layout, assembly, wiring or busbar connections · CPC title