Load applicator and power storage apparatus

Patent metadata

Field	Value
Publication number	US-11894570-B2
Application number	US-202217579601-A
Country	US
Kind code	B2
Filing date	Jan 20, 2022
Priority date	Jan 27, 2021
Publication date	Feb 6, 2024
Grant date	Feb 6, 2024

Abstract

A load applicator includes an elastic mechanism, a first member configured to move in accordance with contraction of power storage cells, a second member provided on a side opposite to the first member across the elastic mechanism, and a switching device. The elastic mechanism has a first form in which a first restraint load is applied to the power storage module when the power storage module expands by a first dimension, and a second form in which a second restraint load larger than the first restraint load is applied to the power storage module when the power storage module expands by the first dimension. The switching device performs an operation to switch from the first form to the second form in a case where a restraint load smaller than the first restraint load is applied to the power storage module when the power storage module expands by the first dimension.

First claim

What is claimed is:

1. A load applicator for applying a restraint load to a power storage module including a plurality of power storage cells, the load applicator comprising:
an elastic mechanism;
a first member placed between the elastic mechanism and the power storage module in one direction, the first member being configured to move along the one direction along with contraction of the plurality of power storage cells;
a second member provided on a side in the one direction, the side being opposite to a side where the first member is placed, across the elastic mechanism; and
a switching device, wherein:
the elastic mechanism contracts so as to correspond to a distance between the first member and the second member in the one direction;
the elastic mechanism applies the restraint load to the power storage module via the first member in accordance with a contraction amount of the elastic mechanism;
the elastic mechanism has
a first form in which a first restraint load is applied to the power storage module when the power storage module expands by a first dimension, and
a second form in which a second restraint load larger than the first restraint load is applied to the power storage module when the power storage module expands by the first dimension;

the switching device is configured to perform an operation to switch from the first form to the second form in a case where the restraint load smaller than the first restraint load is applied to the power storage module when the power storage module expands by the first dimension;
an elastic modulus of the elastic mechanism in a case where the second form is formed is larger than an elastic modulus of the elastic mechanism in a case where the first form is formed;
the elastic mechanism forming the first form includes a predetermined number of elastic bodies configured to apply the first restraint load to the power storage module; and
the elastic mechanism forming the second form includes elastic bodies the number of which is greater than the predetermined number to apply the second restraint load to the power storage module.

2. The load applicator according to claim 1 , wherein the one direction is a direction in which the plurality of power storage cells are stacked.

3. The load applicator according to claim 1 , further comprising:
a restriction member configured to maintain at least one elastic body of the elastic bodies to be shorter than a natural length in the first form, with a space between the at least one elastic body and the first member.

4. The load applicator according to claim 3 , wherein
the restriction member includes an inclined surface facing the first member, and
the restriction member is configured to, in response to the inclined surface receiving a direct contact from the first member, move to release an engagement between the restriction member and the at least one elastic body.

5. The load applicator according to claim 4 , wherein
the first member includes
a main body portion configured to directly contact a first elastic body of the elastic bodies in the first form and receive the first restraint load from the first elastic body, and
an expansion portion projecting from the main body portion toward a second elastic body being the at least one elastic body, the expansion portion having an inclined surface facing the inclined surface of the restriction member and spaced away from the second elastic body in the first form.

6. The load applicator according to claim 5 , wherein
the first member is configured to, in response to the switching device performing the switching from the first form to the second form, move along the one direction to
directly contact the inclined surface of the restriction member, through the inclined surface of the expansion portion, and
release the engagement between the restriction member and the second elastic body.

7. The load applicator according to claim 6 , wherein
the switching device is configured to change the number of elastic bodies by performing the switching from the first form to the second form.

8. The load applicator according to claim 1 , wherein
the switching device is configured to change the number of elastic bodies by performing the switching from the first form to the second form.

9. A power storage apparatus comprising:
a power storage module including a plurality of power storage cells; and
the load applicator according to claim 1 , wherein,
the switching device is configured to, in a state where respective state of charge (SOC) values of the plurality of power storage cells constituting the power storage module are set to values out of a predetermined range, perform switching from the first form to the second form.

10. A load applicator for applying a restraint load to a power storage module including a plurality of power storage cells, the load applicator comprising:
an elastic mechanism;
a first member placed between the elastic mechanism and the power storage module in one direction, the first member being configured to move along the one direction along with contraction of the plurality of power storage cells;
a second member provided on a second side in the one direction, the second side being opposite to a first side, where the first member is placed, with respect to the elastic mechanism; and
a switching device, wherein:
the elastic mechanism is configured to contract so as to correspond to a distance between the first member and the second member in the one direction;
the elastic mechanism is configured to apply the restraint load to the power storage module via the first member in accordance with a contraction amount of the elastic mechanism;
the elastic mechanism has
a first form in which a first restraint load is applied to the power storage module in response to the power storage module expanding by a first dimension, and
a second form in which a second restraint load larger than the first restraint load is applied to the power storage module in response to the power storage module expanding by the first dimension;

the switching device is configured to, in response to the restraint load smaller than the first restraint load being applied to the power storage module when the power storage module expands by the first dimension, perform an operation to switch from the first form to the second form;
the first member includes
a first part, and
a second part having a thickness thicker than a thickness of the first part in the one direction;

the elastic mechanism is configured to,
in a state where the elastic mechanism is in the first form, apply the first restraint load to the power storage module via the first part of the first member; and
in a state where the elastic mechanism is in the second form, apply the second restraint load to the power storage module via the second part of the first member,

a movable block is arranged on the first member, urged toward the second part in a direction crossing the one direction, and configured to, in response to a frictional force decreasing between the movable block and the first member, move toward the second part, and
a pedestal is connected to the movable block through the elastic mechanism and configured to move along a surface of the second member with the movable block.

11. The load applicator according to claim 10 , wherein
a surface of the first part and a surface of the second part define an inclined surface of the first member, and
the movable block is configured to, in response to the frictional force decreasing between the movable block and the inclined surface, move toward the second part.

Assignees

• Toyota Motor Co Ltd

Inventors

• Ishikawa Shotaro
• Sasaki Tatsuhiko
• Kishi Koichiro
• Watanabe Kenta

Classifications

• H01M50/269 Primary

  Mechanical means for varying the arrangement of batteries or cells for different uses, e.g. for changing the number of batteries or for switching between series and parallel wiring (methods or arrangements for servicing or maintenance H01M6/50, H01M10/42) · CPC title

• H01M50/209

  adapted for prismatic or rectangular cells (H01M50/216 takes precedence) · CPC title

• H01M50/242

  adapted for protecting batteries against vibrations, collision impact or swelling · CPC title

• H01M50/289

  characterised by spacing elements or positioning means within frames, racks or packs (spacing elements inside cells other than separators, membranes or diaphragms H01M50/471) · CPC title

• H01M50/291

  characterised by their shape · CPC title