Extended trend indicator for process data and secondary alarms

Patent metadata

Field	Value
Publication number	US-11892831-B2
Application number	US-202017762561-A
Country	US
Kind code	B2
Filing date	Sep 16, 2020
Priority date	Sep 23, 2019
Publication date	Feb 6, 2024
Grant date	Feb 6, 2024

Abstract

Industrial technical plant controlled and monitored by a process control, wherein a visualization system requests a history of selected process datum for that display period from a process control system and outputs the associated profile as a graphic forming process data points, where the visualization system determines the particular process data point as the average or median of the values of the selected process datum in a collection period characteristic of the particular process data point and where, for the particular process data point, the visualization system also determines the minimum and/or the maximum values of the selected process datum during the collection period such that whenever the minimum is below a predefined minimum value and/or the maximum exceeds a predefined maximum value, the visualization system indicates, together with the particular process data point, a secondary alarm not set by the process control system, but set by the visualization system.

First claim

The invention claimed is:

1. A visualization method for process data by a visualization system, an industrial technical installation being controlled and monitored by a process control system, the method comprising: acquiring, by the process control system, at each acquisition point in time, process data and archiving the acquired process data as a history; Selecting an item of the process data; requesting, by the visualization system, the history of the selected item of process data and outputting an associated temporal curve as a graphic comprising a number of process data points to the at least one operator, upon the selection of an item of process data and a specification of an associated display period of time by at least one operator of the process control system for the predetermined display period of time; determining, by the visualization system, a respective process data point with reference to values of the selected item of process data of a respective acquisition period of time which is characteristic for the respective process data point, the acquisition period of time comprising a plurality of acquisition points in time and the respective process data point comprising a mean value or a median value of the process data of the respective acquisition period of time; determining, by the visualization system, at least one of a minimum and a maximum of values of the selected item of process data for the respective process data point during the respective acquisition period of time; checking, by the visualization system, whether at least one of (i) the minimum value which is determined for the respective process data point is below a predetermined minimum value and (ii) the maximum value which is determined exceeds a predetermined maximum value; and displaying, by the visualization system, a secondary alarm together with the respective process data point comprising the minimum and maximum values and the mean or median value, when one or both checks are positive, the secondary alarm representing an alarm which is not set by the process control system but rather is set by the visualization system; automatically and cyclically acquiring the process data, by the control system; and instructing the visualization system, by the control system, such that visualization system cyclically sets and displays the secondary alarm, based on the cyclically acquired process data, when the one or both checks are positive.

2. The visualization method as claimed in claim 1 , wherein the process data is allocated within the process control system to a respective process object;
wherein the process control system automatically sets each process alarm if the process data which is allocated to the respective process object meets a predetermined triggering condition;
wherein the process control system for each process object at the acquisition points in time also detects process alarms which are currently set and archives or stores the detected process alarms with respect to a mentioned history;
wherein the visualization system together with a history of a selected item of process data for the same display period of time also requests the history of the process alarms which are allocated to the respective process object; and
wherein the visualization system always then displays the process data points together with the respective process data point of at least one of the process alarms if at least one process alarm occurs during the acquisition period of time that is allocated to the respective process data point.

3. The visualization method as claimed in claim 2 , wherein if the predetermined display period of time includes the present, the visualization system always then determines a prediction of the future curve of the process data points with reference to the determined process data points for a prediction horizon that reaches from the present into the future and, in this case, for the prediction horizon the visualization system furthermore also determines at least one of (i) a prediction of the future curve of the minimum with reference to the determined minima and (ii) a prediction of a future curve of the maximum with reference to the determined maxima; and
wherein the visualization system always then displays a predicted secondary alarm together with the respective predicted process data point if at least one of (i) a respective predicted minimum is below the predetermined minimum value and (ii) a respective predicted maximum exceeds the predetermined maximum value.

4. The visualization method as claimed in claim 3 , wherein the visualization system furthermore always then displays a predicted process alarm together with the respective predicted process data point if at least one of (i) the respective predicted minimum and (ii) the respective predicted maximum meets the predetermined triggering condition.

5. A non-transitory computer-readable medium encoded with a computer program for a visualization system, the computer program comprising machine code processed by the visualization system; wherein, upon processing the machine code with a selection of an item of process data and specification of an associated display period of time by at least one operator of a process control system which controls and monitors an industrial technical installation and which acquires the item of process data at each acquisition point in time and archives each item of process data as a history for the predetermined display period of time, the visualization system requests the history of the selected item of process data and outputs the associated temporal curve as a graphic comprising a number of process data points to the at least one operator, wherein, upon processing the machine code, the visualization system determines the respective process data point with reference to values of the selected item of process data of a respective acquisition period of time which is characteristic for the respective process data point, the respective process data point comprising a mean value or a median value of the process data of the respective acquisition period of time; wherein, upon processing the machine code, the visualization system also determines at least one of a minimum value and a maximum value of values of the selected item of process data for the respective process data point during the respective acquisition period of time; and wherein, upon processing the machine code, the visualization system always then displays a secondary alarm together with the respective process data point comprising the minimum and maximum values and the mean or median value if at least one of (i) the minimum value which is determined for the respective data point is below a predetermined minimum value and (ii) the determined maximum value exceeds a predetermined maximum value, the secondary alarm representing an alarm which is not set by the process control system but rather is set by the visualization system;
wherein the control system, automatically and cyclically acquires the process data; and wherein the visualization system is instructed by the control system, such that visualization system cyclically sets and displays the secondary alarm, based on the process data, when the one or both checks are positive.

6. The non-transitory computer-readable medium as claimed in claim 5 , wherein the process data is allocated within the process control system to a respective process object;
wherein the process control system in each case automatically sets a process alarm if the process data which is allocated to the respective process object meets a predetermined triggering condition;
wherein the process control system additionally detects the process alarms that are currently set and archives or stores the detected process alarms as the history for each process object

Assignees

• Siemens Ag

Inventors

• Lutz Benjamin

Classifications

• G05B23/0272 Primary

  Presentation of monitored results, e.g. selection of status reports to be displayed; Filtering information to the user · CPC title

• G05B23/024

  Quantitative history assessment, e.g. mathematical relationships between available data; Functions therefor; Principal component analysis [PCA]; Partial least square [PLS]; Statistical classifiers, e.g. Bayesian networks, linear regression or correlation analysis; Neural networks · CPC title

• G05B23/0254

  based on a quantitative model, e.g. mathematical relationships between inputs and outputs; functions: observer, Kalman filter, residual calculation, Neural Networks · CPC title

• G05B19/4185 Primary

  characterised by the network communication · CPC title

• G05B2219/31088

  Network communication between supervisor and cell, machine group · CPC title