Composite negative electrode active material, method of manufacturing the same, and negative electrode including the same

Patent metadata

Field	Value
Publication number	US-11891523-B2
Application number	US-202017639215-A
Country	US
Kind code	B2
Filing date	Sep 28, 2020
Priority date	Sep 30, 2019
Publication date	Feb 6, 2024
Grant date	Feb 6, 2024

Abstract

A composite negative electrode active material, which includes: a silicon-based core particle; an outer carbon coating layer positioned on a surface of the silicon-based core particle; first single-walled carbon nanotubes in contact with the outer carbon coating layer, wherein the first single-walled carbon nanotubes protrude from the outer carbon coating layer; a conductive structure spaced apart from the outer carbon coating layer, wherein the conductive structure includes at least one second single-walled carbon nanotubes; and a crosslinking material bonded to the first single-walled carbon nanotube and at least one of the second single-walled carbon nanotubes. The at least one of the second single-walled carbon nanotubes is crosslinked with the first single-walled carbon nanotube by the crosslinking material, and wherein the conductive structure and the first single-walled carbon nanotube are connected to each other.

First claim

The invention claimed is:

1. A composite negative electrode active material, comprising:
a silicon-based core particle;
an outer carbon coating layer positioned on a surface of the silicon-based core particle;
first single-walled carbon nanotubes in contact with the outer carbon coating layer, wherein the first single-walled carbon nanotubes protrude from the outer carbon coating layer;
a conductive structure spaced apart from the outer carbon coating layer,
wherein the conductive structure comprises at least one second single-walled carbon nanotubes; and
a crosslinking material bonded to the first single-walled carbon nanotube and at least one of the second single-walled carbon nanotubes,
wherein the at least one of the second single-walled carbon nanotubes is crosslinked with the first single-walled carbon nanotube by the crosslinking material, and
wherein the conductive structure and the first single-walled carbon nanotube are connected to each other.

2. The composite negative electrode active material of claim 1 , wherein the silicon-based core particle comprises a compound represented by the following Chemical Formula 1:
M x SiO y ,  [Chemical Formula 1]

wherein, in Chemical Formula 1, M is one or more selected from the group consisting of Li, Mg, and Al, and 0≤x≤0.4, and 0≤y<2.

3. The composite negative electrode active material of claim 1 , further comprising an inner carbon coating layer formed between the surface of the silicon-based core particle and the outer carbon coating layer.

4. The composite negative electrode active material of claim 1 , wherein a sum of weights of the first single-walled carbon nanotubes and the second single-walled carbon nanotubes is 0.04 wt % to 0.7 wt % based on the composite negative electrode active material.

5. The composite negative electrode active material of claim 1 , wherein the crosslinking material is at least one selected from the group consisting of carbon black, natural graphite, and artificial graphite.

6. The composite negative electrode active material of claim 1 , wherein the crosslinking material is present in an amount of 0.6 wt % to 5 wt % in the composite negative electrode active material.

7. The composite negative electrode active material of claim 1 , wherein the crosslinking material is spherical.

8. The composite negative electrode active material of claim 1 , wherein an average particle diameter (D 50 ) of the crosslinking material is in a range of 0.01 μm to 3 μm.

9. The composite negative electrode active material of claim 1 , wherein a ratio of a sum of weights of the first single-walled carbon nanotubes and the second single-walled carbon nanotubes to a weight of the crosslinking material is in a range of 1:99 to 40:60.

10. A method of manufacturing the composite negative electrode active material of claim 1 , comprising:
mixing silicon-based core particles, a precursor material for forming the outer carbon coating layer, at least two single-walled carbon nanotubes, and the crosslinking material to form a mixture; and
thermally treating the mixture.

11. The method of claim 10 , wherein thermally treating the mixture is carried out by a spray-drying process.

12. The method of claim 10 , wherein the precursor material for forming the outer carbon coating layer is at least one selected from the group consisting of carboxymethyl cellulose, methyl cellulose, hydroxypropyl cellulose, methyl hydroxypropyl cellulose, ethyl hydroxyethyl cellulose, methyl ethyl hydroxyethyl cellulose, and cellulose gum.

13. The method of claim 10 , further comprising, before mixing, forming the inner carbon coating layer on the silicon-based core particle,
wherein forming of the inner carbon coating layer is carried out by a chemical vapor deposition (CVD) method using at least one type of hydrocarbon gas selected from the group consisting of methane, ethane, and acetylene.

14. A negative electrode comprising:
a negative electrode current collector; and
a negative electrode active material layer formed on the negative electrode current collector,
wherein the negative electrode active material layer comprises:
a negative electrode material comprising the composite negative electrode active material of claim 1 ;
a binder; and
a conductive material.

15. The negative electrode of claim 14 , wherein the negative electrode material further comprises a carbon-based active material, and the negative electrode material comprises the composite negative electrode active material and the carbon-based active material in a weight ratio ranging from 1:99 to 35:65.

Assignees

• Lg Energy Solution Ltd

Inventors

• Oh Il Geun
• Lee Yong Ju
• Kim Dong Hyuk
• Kim Young Jae
• Kim Ye Lin

Classifications

• C09C1/3054 Primary

  Coating · CPC title

• H01M4/48

  of inorganic oxides or hydroxides · CPC title

• H01M4/583

  Carbonaceous material, e.g. graphite-intercalation compounds or CFx · CPC title

• H01M4/625

  Carbon or graphite · CPC title

• H01M2004/021

  Physical characteristics, e.g. porosity, surface area · CPC title