Arrangement for adjusting a powder flow in relation to the central longitudinal

Patent metadata

Field	Value
Publication number	US-11890675-B2
Application number	US-201916969272-A
Country	US
Kind code	B2
Filing date	Feb 13, 2019
Priority date	Feb 13, 2018
Publication date	Feb 6, 2024
Grant date	Feb 6, 2024

Abstract

An arrangement for adjusting a powder flow in relation to the central longitudinal axis of an energy beam for a working head which is formed for powder application welding. There is a device for the two-dimensional or three-dimensional alignment of the powder supply in relation to the central longitudinal axis of the energy beam in a plane oriented at right angles to the central longitudinal axis of the energy beam. From one side, a linear beam is directed to the region in which the particles of the powdery material meet one another. At right angles thereto, there is arranged an optical detector array for locally resolved detection of intensities connected to an electronic evaluation unit designed to determine the shape, size and/or length of an irradiated region in which locally resolved intensities which exceed a predefinable threshold have been detected with the optical detector array. The irradiated region reaches from the surfaces of particles which the laser beam strikes with reduced power during the adjustment as far as a sub-region of the irradiated region which is arranged in the direction of a workpiece surface of accelerated powdery particles, in which the particles heated by the laser beam move divergently.

First claim

The invention claimed is:

1. An apparatus for adjusting a powder flow in relation to the central longitudinal axis of an energy beam of a laser beam for a working head designed for powder deposition welding, wherein
the powder flow by means of a powder feed arranged on the side of the working head that faces a workpiece and is formed with an annular gap nozzle is embodied to be conical in the direction of the workpiece, with a plurality of annularly arranged nozzles or with at least two oppositely arranged nozzles inclined at an angle and the exit openings of which face one another, and designed such that particles of powdery material meet from several directions at an acute angle in a region which
is arranged above a surface on which the powdery material melted from the energy of the energy beam is to be deposited, and
the energy beam is aligned with respect to the plane on which molten powdery material is to be deposited, and
a device for two-dimensional or three-dimensional alignment of the powder feed in relation to the central longitudinal axis of the energy beam, specifically the optical axis of a laser beam, is provided at the working head in a plane oriented perpendicular to the central longitudinal axis of the energy beam,
from a radiation source, electromagnetic radiation is directed as a linear beam from a side into the region in which the particles of the powdery material meet, and
an optical two-dimensional detector array is arranged in a plane that is perpendicular to the linear beam,
the optical two dimensional detector arrayspatially captures intensities of the electromagnetic radiation and
is connected to a computer programmed to function as an electronic evaluation unit which
determines the shape, size and/or length of an irradiated region in which intensities that exceed a specifiable threshold value have been captured with the optical two-dimensional detector array in a spatially resolved manner and,
the irradiated region extends from surfaces of particles of the powdery material which the laser beam, which is operated with reduced power during the adjustment, strikes a partial region of the irradiated region that is in the direction of the particles of the powdery material accelerated towards a workpiece surface, in which the particles of the powdery material heated by the laser beam move divergently.

2. The apparatus as claimed in claim 1 , wherein the radiation source emits electromagnetic radiation in a wavelength interval and/or a bandpass filter that is transparent for the wavelength interval is arranged between the irradiated region and the optical two-dimensional detector array, wherein the respective wavelength interval lies in the range from 700 nm to 1200 nm.

3. The apparatus as claimed in claim 2 , wherein the wavelength of a laser beam that is used as the energy beam lies outside the wavelength interval and the wavelength(s) of the linear beam lie/lies within the wavelength interval.

4. The apparatus as claimed in claim 1 , wherein the energy beam is operated during an adjustment with reduced power compared to that used in powder deposition welding, which is sufficient to heat particles in an interaction zone with the energy beam but melting of the particles of the powdery material is avoided.

5. The apparatus as claimed in claim 1 , wherein the radiation source with a linear beam movable parallel to the plane in which the optical two-dimensional detector array is arranged and a spatially resolved capturing and evaluation of intensities during the movement is carried out at least in a region of the center of the region in which the particles of the powdery material meet using the electronic evaluation unit.

6. The apparatus as claimed in claim 1 , wherein the electronic evaluation unit can be used for manual adjustment with apparatus for two-dimensional alignment of the particles of powdery material feed and/or the electronic evaluation unit is designed such that a controlled, automated adjustment of the apparatus for two-dimensional alignment of the particles of powdery material feed can be obtained.

7. The apparatus as claimed in claim 1 , wherein the electronic evaluation unit is programmed so a number of individual captured image points at which the specifiable intensity threshold value has been exceeded and that were captured within the irradiated region are ascertained and evaluated,
and/or a pattern recognition, taking into account an optimum pattern, is carried out with the image points detected within the irradiated region.

8. The apparatus as claimed in claim 1 , wherein apparatus for two-dimensional alignment of the particles of powdery material feed in relation to the central longitudinal axis of the energy beam is formed with two platforms that are movable independently of one another in two directions aligned perpendicularly to one another and to which the particles of powdery material feed and/or
an optical unit displacing the energy beam parallel to its central longitudinal axis is fixed and/or a
device for the three-dimensional alignment of the particles of powdery material feed in relation to the central longitudinal axis of the energy beam has additional movement perpendicular to the movable platforms.

9. The apparatus as claimed in claim 8 , wherein the two platforms are each movable with a linear drive with a stepper motor, and are controllable by the electronic evaluation unit.

Assignees

• Fraunhofer Ges Forschung
• Univ Dresden Tech

Inventors

• Riede Mirko
• Brueckner Frank
• Hemschik Rico
• Willner Robin

Classifications

• B22F10/25 Primary

  Direct deposition of metal particles, e.g. direct metal deposition [DMD] or laser engineered net shaping [LENS] · CPC title

• B22F10/31

  Calibration of process steps or apparatus settings, e.g. before or during manufacturing · CPC title

• B22F12/41

  characterised by the type, e.g. laser or electron beam · CPC title

• B22F12/44

  characterised by the configuration of the radiation means · CPC title

• B22F12/50

  Means for feeding of material, e.g. heads · CPC title