Motor-driven compressor

Patent metadata

Field	Value
Publication number	US-11888359-B2
Application number	US-202217705859-A
Country	US
Kind code	B2
Filing date	Mar 28, 2022
Priority date	Mar 30, 2021
Publication date	Jan 30, 2024
Grant date	Jan 30, 2024

Abstract

A motor-driven compressor includes a compression portion, an electric motor, an inverter, and a metal housing. The inverter includes three-phase switching elements and a plastic holder that retains the three-phase switching elements. The housing includes a thermal radiation surface. The holder includes a metal spring. The holder is fixed to the housing using two fasteners. The three-phase switching elements are laid out between the two fasteners. The switching elements at opposite ends of the three-phase switching elements are pressed toward the thermal radiation surface by only the holder. The switching element at the middle of the three-phase switching elements is pressed toward the thermal radiation surface by the holder and the spring.

First claim

The invention claimed is:

1. A motor-driven compressor, comprising:
a compression portion configured to compress a fluid;
an electric motor configured to drive the compression portion;
an inverter configured to drive the electric motor; and
a metal housing that accommodates the inverter, wherein
the inverter includes:
three-phase switching elements configured to perform switching operation; and
a plastic holder that retains the three-phase switching elements,

the metal housing includes a thermal radiation surface thermally coupled to the three-phase switching elements,
the plastic holder includes a metal spring that presses a switching element at a middle of the three-phase switching elements toward the thermal radiation surface,
the plastic holder is fixed to the metal housing using at least two fasteners,
the three-phase switching elements are laid out between the two fasteners,
switching elements at opposite ends of the three-phase switching elements are pressed toward the thermal radiation surface by only the plastic holder, and
the switching element at the middle of the three-phase switching elements is pressed toward the thermal radiation surface by the plastic holder and the metal spring.

2. The motor-driven compressor according to claim 1 , wherein the three-phase switching elements are laid out in a line between the two fasteners in plan view of the plastic holder along an axis of the electric motor.

3. The motor-driven compressor according to claim 2 , wherein
the plastic holder includes a plate-shaped holder body,
the plate-shaped holder body is quadrilateral in plan view along the axis,
the at least two fasteners include four fasteners, and
the four fasteners are arranged at four corners of the plate-shaped holder body, respectively.

4. The motor-driven compressor according to claim 3 , wherein
the plate-shaped holder body is rectangular in plan view along the axis of the electric motor, and
the three-phase switching elements are laid out along a long side of the plate-shaped holder body between the two fasteners that are laid out along the long side.

5. The motor-driven compressor according to claim 4 , wherein
the three-phase switching elements are included in an upper arm and laid out along a first long side of the plate-shaped holder body, and
the motor-driven compressor further comprises additional three-phase switching elements included in a lower arm, the additional three-phase switching elements being laid out along a second long side of the plate-shaped holder body.

6. The motor-driven compressor according to claim 1 , wherein
the plastic holder includes three retaining recesses laid out between the two fasteners, and
each of the retaining recesses accommodates a corresponding one of the switching elements.

7. The motor-driven compressor according to claim 6 , wherein
a spring accommodation recess opens in a bottom surface of a retaining recess at a middle of the three retaining recesses, and
the metal spring accommodation recess accommodates the spring.

8. The motor-driven compressor according to claim 1 , wherein the fasteners are bolts or press-fit pins that extend along an axis of the electric motor.

Assignees

• Toyota Jidoshokki Kk

Inventors

• Shinohara Koki
• Yano Junya
• Kinoshita Yusuke
• Momma Kenji

Classifications

• H02K11/33 Primary

  Drive circuits, e.g. power electronics (H02K11/38 takes precedence) · CPC title

• H02K9/22

  by solid heat conducting material embedded in, or arranged in contact with, the stator or rotor, e.g. heat bridges · CPC title

• H02K9/227

  Heat sinks · CPC title

• H02K11/30

  Structural association with control circuits or drive circuits · CPC title

• B60H1/3205

  Control means therefor · CPC title