Fuel cell system and apparatus and method for diagnosing same

Patent metadata

Field	Value
Publication number	US-11888192-B2
Application number	US-202117375648-A
Country	US
Kind code	B2
Filing date	Jul 14, 2021
Priority date	Nov 27, 2020
Publication date	Jan 30, 2024
Grant date	Jan 30, 2024

Abstract

A fuel cell system includes a fuel cell stack made by stacking a plurality of cells and configured to generate power by being supplied with fuel gas and oxidation gas, a high-voltage battery configured to supplement the power generated by the fuel cell stack while being charged with the power generated by the fuel cell stack or being discharged, a converter provided between the fuel cell stack and the high-voltage battery and configured to change an output voltage or an output current of the fuel cell stack, a power control unit configured to control the fuel cell stack to generate power when the fuel cell stack is requested to be diagnosed, the power control unit being configured to adjust the output current of the fuel cell stack to a predetermined current, and a voltage sensing unit configured to sense a voltage of the fuel cell stack or voltages of the plurality of cells included in the fuel cell stack in the state in which the output current of the fuel cell stack is the predetermined current.

First claim

The invention claimed is:

1. A fuel cell system comprising:
a fuel cell stack made by stacking a plurality of cells, and the fuel cell stack being configured to generate power by being supplied with fuel gas and oxidation gas;
a high-voltage battery configured to supplement the power generated by the fuel cell stack while being charged with the power generated by the fuel cell stack or being discharged;
a converter positioned between the fuel cell stack and the high-voltage battery, the converter being configured to change an output voltage or an output current of the fuel cell stack;
a power control unit configured to control the fuel cell stack to generate power when the fuel cell stack is requested to be diagnosed, the power control unit being configured to adjust the output current of the fuel cell stack to a predetermined current; and
a voltage sensing unit configured to sense a voltage of the fuel cell stack or voltages of the plurality of cells included in the fuel cell stack in the state in which the output current of the fuel cell stack is the predetermined current;
wherein the predetermined current comprises a plurality of currents determined by a maximum output current outputted in an End of Life (EOL) state of the fuel cell stack.

2. The fuel cell system of claim 1 , wherein the power control unit controls the converter so that the fuel cell stack outputs the predetermined current, and charges the high-voltage battery with the power generated by the fuel cell stack.

3. The fuel cell system of claim 1 , further comprising:
a battery control unit configured to monitor a state of charge of the high-voltage battery when the fuel cell stack is requested to be diagnosed; and
a power consumption device electrically connected to the fuel cell stack or the high-voltage battery and configured to consume inputted power,
wherein the battery control unit allows the power consumption device to consume the power of the high-voltage battery when the monitored state of charge of the high-voltage battery exceeds a predetermined state of charge.

4. The fuel cell system of claim 1 , further comprising:
a temperature adjustment unit configured to estimate a temperature of the fuel cell stack, and to raise or lower the estimated temperature of the fuel cell stack when the fuel cell stack is requested to be diagnosed.

5. The fuel cell system of claim 1 , further comprising:
a diagnosis unit configured to diagnose a degraded state of the fuel cell stack based on the voltage of the fuel cell stack or the voltages of the plurality of cells sensed by the voltage sensing unit.

6. An apparatus for diagnosing the fuel cell system of claim 1 , wherein the apparatus is connected to the power control unit or the voltage sensing unit of the fuel cell system in a wired or wireless manner, and diagnoses the degraded state of the fuel cell stack based on the voltage of the fuel cell stack or the voltages of the plurality of cells.

7. The apparatus of claim 6 , wherein the apparatus controls the output current of the fuel cell stack to a maximum output current maximally outputted in a predetermined state.

8. The apparatus of claim 6 , wherein the apparatus controls the output current of the fuel cell stack to a plurality of predetermined output currents, and gradually reduces the output current of the fuel cell stack while keeping the output voltage of the fuel cell stack equal to or lower than a predetermined limit voltage.

9. The apparatus of claim 6 , wherein the apparatus calculates a cell voltage ratio, which is a ratio between a minimum cell voltage and an average cell voltage, based on the voltages of the plurality of cells included in the fuel cell stack, which are sensed in the state in which the output current of the fuel cell stack is the predetermined current; and
wherein the apparatus diagnoses the degraded state of the fuel cell stack based on the calculated cell voltage ratio.

10. The apparatus of claim 6 , wherein the apparatus monitors a state of charge of the high-voltage battery when diagnosing the fuel cell stack and consumes power of the high-voltage battery when the monitored state of charge of the high-voltage battery exceeds a predetermined state of charge.

11. The apparatus of claim 6 , wherein the apparatus estimates a temperature of the fuel cell stack when diagnosing the fuel cell stack, controls the estimated temperature of the fuel cell stack to a predetermined temperature, and diagnoses the degraded state at the predetermined temperature.

12. A method of diagnosing a fuel cell system, the method comprising:
controlling, via a power control unit, a fuel cell stack to generate power when the fuel cell stack is requested to be diagnosed;
controlling an output current of the fuel cell stack to a predetermined current;
sensing, via a voltage sensing unit, a voltage of the fuel cell stack or voltages of a plurality of cells included in the fuel cell stack in the state in which the output current of the fuel cell stack is the predetermined current; and
diagnosing, via a diagnosing unit, a degraded state of the fuel cell stack based on the voltage of the fuel cell stack or the voltages of the plurality of cells;
wherein the predetermined current comprises a plurality of currents determined by a maximum output current outputted in an End of Life (EOL) state of the fuel cell stack.

13. The method of claim 12 , further comprising:
monitoring a state of charge of a high-voltage battery before the controlling of the fuel cell stack to generate power; and
consuming, by a power consumption device, power of the high-voltage battery when the monitored state of charge of the high-voltage battery exceeds a predetermined state of charge.

14. The method of claim 12 , further comprising:
Estimating, via a temperature adjustment unit, a temperature of the fuel cell stack before the controlling of the fuel cell stack to generate power; and
controlling the estimated temperature of the fuel cell stack to a predetermined temperature.

15. The method of claim 12 , wherein the controlling of the output current of the fuel cell stack to the predetermined current includes controlling the output current of the fuel cell stack to a plurality of predetermined output currents and gradually reducing the output current of the fuel cell stack while keeping an output voltage of the fuel cell stack equal to or lower than a predetermined limit voltage.

16. The method of claim 12 , wherein the sensing of the voltages of the plurality of cells includes sensing the voltages of the plurality of cells included in the fuel cell stack in the state in which the output current of the fuel cell stack is the predetermined current, and the diagnosing of the degraded state of the fuel cell stack includes calculating a cell voltage ratio which is a ratio between a minimum cell voltage and an average cell voltage and diagnosing the degraded state of the fuel cell stack based on the calculated cell voltage ratio.

Assignees

• Hyundai Motor Co Ltd
• Kia Corp

Inventors

• Shim Jae Young
• Park Hyo Jin

Classifications

• H01M8/04619 Primary

  of fuel cell stacks · CPC title

• B60L58/40

  for controlling a combination of batteries and fuel cells · CPC title

• H01M8/0432

  Temperature; Ambient temperature · CPC title

• H01M8/04559

  of fuel cell stacks · CPC title

• H01M8/04589

  of fuel cell stacks · CPC title