On-board electrical network of a motor vehicle

Patent metadata

Field	Value
Publication number	US-11884221-B2
Application number	US-202017020929-A
Country	US
Kind code	B2
Filing date	Sep 15, 2020
Priority date	Sep 18, 2019
Publication date	Jan 30, 2024
Grant date	Jan 30, 2024

Abstract

An on-board electrical network ( 4 ) of a motor vehicle ( 2 ) has a first voltage circuit (I) and a second voltage circuit (II), wherein the first voltage circuit has a first operating voltage higher than a second operating voltage in the second voltage circuit. The first voltage circuit is connected to the second voltage circuit via a DC voltage converter ( 8 ). The first voltage circuit has a battery ( 10 ) and the second voltage circuit has a main battery ( 12 ) and an auxiliary voltage source ( 14 ). By means of a first switching element ( 16 ) and a second switching element ( 18 ) at least one of transmission control unit ( 20 ) and/or integrated hybrid controller ( 22 ) are supplied with electrical energy from the main battery ( 12 ) and/or the auxiliary voltage source ( 14 ). Control unit ( 20 ) and/or hybrid controller ( 22 ) can be selectably disconnected from either the main battery ( 12 ) and/or the auxiliary voltage source ( 14 ).

First claim

What is claimed is:

1. An on-board electrical network of a motor vehicle comprising:
a first voltage circuit;
a second voltage circuit; and
a DC-to-DC converter coupled between the first voltage circuit and the second voltage circuit;
wherein the first voltage circuit has a first operating voltage which is higher than a second operating voltage in the second voltage circuit;
wherein the first voltage circuit comprises a first battery at the first operating voltage;
wherein the second voltage circuit comprises a main battery and an auxiliary voltage source both at the second operating voltage;
wherein the second voltage circuit further comprises at least one of a transmission control unit and an integrated hybrid controller;
wherein the second voltage circuit further comprises a first switching element connected between the main battery and the least one of a transmission control unit and an integrated hybrid controller and a second switching element connected between the auxiliary voltage source and the least one of a transmission control unit and an integrated hybrid controller;
wherein each of the first and second switching elements is normally in a closed state to supply electrical energy from the main battery and the auxiliary voltage source to the at least one of a transmission control unit and an integrated hybrid controller, wherein the first switching element is switched to an open state in response to detection of a fault associated with the main battery, and wherein the second switching element is switched to an open state in response to detection of a fault associated with the auxiliary voltage source.

2. The on-board electrical network of claim 1 , wherein the auxiliary voltage source is comprised of an auxiliary battery.

3. The on-board electrical network of claim 2 , wherein the auxiliary battery is recharged from the DC-to-DC converter via the second switching element provided that the first switching element is in the closed state, and wherein the second switching element is switched to the open state in response to the auxiliary battery becoming fully charged.

4. The on-board electrical network of claim 1 , wherein the auxiliary voltage source is comprised of an electrically conductive connection to the DC-to-DC converter.

5. The on-board electrical network of claim 1 , wherein the auxiliary voltage source is comprised of a supercapacitor.

6. The on-board electrical network of claim 5 , wherein the supercapacitor is recharged from the DC-to-DC converter via the second switching element provided that the first switching element is in the closed state, and wherein the second switching element is switched to the open state in response to the supercapacitor becoming fully charged.

7. The on-board electrical network of claim 1 , wherein the first switching element is switched to the open state upon detection of 1) a starting mode of a starter motor in the second voltage circuit, 2) detection of a fault in the main battery, or 3) detection of a fault in the at least one of a transmission control unit and an integrated hybrid controller.

8. The on-board electrical network of claim 1 , wherein the second switching element is switched to the closed state in order to start a charging process of the auxiliary voltage source, and wherein the second switching element is switched to the open state upon termination of the charging process.

9. A method of operating an on-board electrical network of a motor vehicle, wherein the network has a first voltage circuit, a second voltage circuit, and DC-to-DC converter coupled between the first voltage circuit and the second voltage circuit, wherein the first voltage circuit has a first operating voltage which is higher than a second operating voltage in the second voltage circuit, wherein the first voltage circuit comprises a first battery at the first operating voltage, wherein the second voltage circuit comprises a main battery and an auxiliary voltage source at the second operating voltage, and wherein the second voltage circuit further comprises at least one of a transmission control unit and an integrated hybrid controller, the method comprising the steps of:
closing a first switching element in the second voltage circuit between the main battery and the at least one of a transmission control unit and an integrated hybrid controller while simultaneously closing a second switching element in the second voltage circuit between the auxiliary voltage source and the least one of a transmission control unit and an integrated hybrid controller to redundantly supply electrical energy to the at least one of a transmission control unit and an integrated hybrid controller;
switching the first switching element to an open state in response to detection of a fault associated with the main battery; and
switching the second switching element to an open state in response to detection of a fault associated with the auxiliary voltage source.

10. The method of claim 9 , wherein the auxiliary voltage source is comprised of an auxiliary battery.

11. The method of claim 10 , further comprising the steps of:
recharging the auxiliary battery from the DC-to-DC converter by switching the second switching element to the closed state while the first switching element is in the closed state; and
switching the second switching element to the open state in response to the auxiliary battery becoming fully charged.

12. The method of claim 9 , wherein the auxiliary voltage source is comprised of an electrically conductive connection to the DC-to-DC converter.

13. The method of claim 9 , wherein the auxiliary voltage source is comprised of a supercapacitor.

14. The method of claim 13 , further comprising the steps of:
charging the supercapacitor from the DC-to-DC converter by switching the second switching element to the closed state while the first switching element is in the closed state; and
switching the second switching element to the open state in response to the supercapacitor becoming fully charged.

15. The method of claim 9 , wherein the first switching element is switched to the open state upon detection of 1) a starting mode of a starter motor in the second voltage circuit, 2) detection of a fault in the main battery, or 3) detection of a fault in the at least one of a transmission control unit and an integrated hybrid controller.

16. The method of claim 9 , wherein the second switching element is switched to the closed state in order to start a charging process of the auxiliary voltage source, and wherein the second switching element is switched to the open state upon termination of the charging process.

Assignees

• Ford Global Tech Llc

Inventors

• Kirchhoffer Johann

Classifications

• H02J2105/30

  the load networks being external to vehicles, i.e. exchanging power with vehicles · CPC title

• H02J7/60

  including safety or protection arrangements · CPC title

• B60R16/033 Primary

  characterised by the use of electrical cells or batteries (for propulsion puposes B60K1/04; supplying batteries to, or removing batteries from, vehicles B60S5/06; testing of charge state G01R31/36) · CPC title

• H02J7/0029

  Electricity · mapped topic

• H02J7/1446

  in response to parameters of a vehicle · CPC title