Submersible pump assembly and method for operating the submersible pump assembly

Patent metadata

Field	Value
Publication number	US-11879445-B2
Application number	US-202016884594-A
Country	US
Kind code	B2
Filing date	May 27, 2020
Priority date	May 28, 2019
Publication date	Jan 23, 2024
Grant date	Jan 23, 2024

Abstract

A submersible pump assembly (1) includes a submersible pump (2) with a housing (3), and a sensor capsule (4) with a hermetically sealed casing (5). The sensor capsule (4) is releasably mountable at a sensor position (6) located at an outer face (7) of the housing (3) of the submersible pump (2). The submersible pump (2) includes a primary coil (8) within the housing (3). The sensor capsule (4) includes a secondary coil (9) within the casing (5). The primary coil (8) and the secondary coil (9) are arranged to be inductively coupled with each other for wirelessly transferring data and/or power through the housing (3) and the casing (5) when the sensor capsule (4) is mounted at the sensor position (6).

First claim

What is claimed is:

1. A submersible pump assembly comprising:
a submersible pump comprising:
a pump housing; and
a primary coil within the housing; and

a sensor capsule comprising:
a hermetically sealed casing;
a securing member comprising a channel and embracing the sensor capsule, wherein the sensor capsule is releasably mountable at a sensor position by a releasable mounting of the securing member to the housing and by a releasable mounting of the sensor capsule within the channel of the securing member, the sensor position being located at an outer face of the pump housing; and
a secondary coil within the casing, wherein the primary coil and the secondary coil are arranged to be inductively coupled with each other for wirelessly transferring data and/or power through the housing and the casing with the sensor capsule mounted at the sensor position.

2. The submersible pump assembly according to claim 1 , wherein:
an inner face of the housing comprises a housing recess; and
the primary coil is arranged in the housing recess.

3. The submersible pump assembly according to claim 1 , wherein an inner face of the casing comprises a casing recess, wherein the secondary coil is arranged in the casing recess.

4. The submersible pump assembly according to claim 1 , wherein the distance between the primary coil and the secondary coil is less than 5 mm, with the sensor capsule mounted at the sensor position.

5. The submersible pump assembly according to claim 1 , wherein the primary coil has a primary magnetic axis and the secondary coil has a secondary magnetic axis, wherein the secondary magnetic axis is coaxially and/or in parallel aligned with the primary magnetic axis, with the sensor capsule mounted at the sensor position.

6. The submersible pump assembly according to claim 1 , wherein:
the sensor capsule defines a longitudinal axis extending from a first sensor capsule portion that is releasably mountable at the sensor position to a second sensor capsule portion;
the sensor capsule is circumferentially embraced by the securing member; and
the channel is configured for fluid communication between the second sensor capsule portion and an ambient fluid in which the submersible pump is configured to be submersed.

7. The submersible pump assembly according to claim 6 , wherein the securing member comprises a filter, a damping element and/or an obstacle arranged in the channel configured for fluid communication between the second sensor capsule portion and the ambient fluid in which the submersible pump is configured to be submersed.

8. The submersible pump assembly according to claim 1 , wherein the securing member is made of a plastic or composite material.

9. The submersible pump assembly according to claim 1 , wherein the housing and/or the casing comprises a transmission section at the sensor position, the transmission section comprising stainless steel, glass, and/or a metal with an electrical conductivity less than 10 7 A/(Vm).

10. The submersible pump assembly according to claim 1 , wherein the housing and/or the casing comprises a transmission section at the sensor position, the transmission section comprising stainless steel, glass, and/or a metal with a relative magnetic permeability below 5.

11. The submersible pump assembly according to claim 1 , further comprising an electronic control unit configured to scan primary coil operation frequencies for operating the primary coil at a frequency fulfilling a first condition that a power transmission efficiency is above a minimum power transmission efficiency and fulfilling a second condition that a signal-to-noise ratio is above a minimum signal-to-noise ratio.

12. The submersible pump assembly according to claim 1 , wherein:
the casing of the sensor capsule has an essentially cylindrical shape defining a longitudinal axis; and
the secondary coil defines a magnetic axis in parallel to the longitudinal axis of the casing.

13. The submersible pump assembly according to claim 1 , wherein:
the sensor capsule defines a longitudinal axis extending from a first sensor capsule portion, that is releasably mountable at the sensor position, to a second sensor capsule portion; and
the first sensor capsule portion comprises sensor electronics and the second sensor capsule portion comprises a sensing element.

14. The submersible pump assembly according to claim 1 , wherein:
the submersible pump has an essentially cylindrical shape defining a longitudinal axis for being oriented essentially along a vertical direction during pump operation and having a bottom end; and
the sensor position is located at an outer face of the bottom end of the housing of the submersible pump.

15. The submersible pump assembly according to claim 1 , wherein:
the sensor capsule comprises sensor electronics within the hermetically sealed casing;
the sensor electronics are configured to generate a pump control command and to wirelessly send said pump control command from the secondary coil through the housing and the casing to the primary coil.

16. A method for operating a submersible pump assembly, the method comprising the steps of:
providing the submersible pump assembly with the submersible pump assembly comprising a submersible pump comprising a pump housing and a primary coil within the housing and a sensor capsule comprising a hermetically sealed casing, wherein the sensor capsule is releasably mountable at a sensor position located at an outer face of the pump housing and a secondary coil within the casing, wherein the primary coil and the secondary coil are arranged to be inductively coupled with each other for wirelessly transferring data and/or power through the housing and the casing with the sensor capsule mounted at the sensor position;
releasably mounting the sensor capsule at the sensor position via releasably mounting a securing member to the housing and releasably mounting the sensor capsule within a channel of the securing member such that the primary coil within the housing of the submersible pump and the secondary coil within the hermetically sealed casing of the sensor capsule are arranged to be inductively coupled with each other; and
wirelessly transferring data and/or power by an inductive coupling between the primary coil and the secondary coil through the housing and the casing.

17. The method according to claim 16 , wherein the step of wirelessly transferring data and/or power comprises generating a primary coil operation frequency in the range of 0.5 kHz to 200 kHz.

18. The method according to claim 16 , further comprising the steps of scanning operation frequencies and finding an operation frequency fulfilling a first condition that a power transmission efficiency is above a minimum power transmission efficiency and fulfilling a second condition that a signal-to-noise ratio is above a minimum signal-to-noise ratio.

19. The method according to claim 16 , further comprising the step of generating a pump control command by sensor electronics within the hermetically sealed casing of the sensor capsule, wherein the step of wirelessly transferring data and/or power comprises sending said pump control command from the secondary coil to the primary coil pump.

20. The method according to claim 16 , wherein the step of releasably mounting triggers uploading data, such as a pump configuration or software update, from the secondary coil to the primary coil.

21. A submersible pump assembly comprising:
a submersible pump comprising:
a pump h

Assignees

• Grundfos Holding As

Inventors

• Nielsen Carsten
• Nedergaard Christoffer
• Jacobsen Kjeld Vinther
• Dyrbye Karsten
• Jessen Gammelgaard John

Classifications

• F04B17/04 Primary

  using solenoids · CPC title

• E21B17/0283

  characterised by the coupling being contactless, e.g. inductive · CPC title

• E21B47/008

  Monitoring of down-hole pump systems, e.g. for the detection of "pumped-off" conditions · CPC title

• E21B47/017

  Protecting measuring instruments · CPC title

• F04D13/0686

  Mechanical details of the pump control unit (pump control F04D15/00) · CPC title