Method, computing unit, and computer program for operating an internal-combustion engine

Patent metadata

Field	Value
Publication number	US-11879406-B2
Application number	US-202318170318-A
Country	US
Kind code	B2
Filing date	Feb 16, 2023
Priority date	Feb 17, 2022
Publication date	Jan 23, 2024
Grant date	Jan 23, 2024

Abstract

A method for operating an internal-combustion engine having an exhaust gas catalyst, a first exhaust gas sensor upstream of the exhaust gas catalyst and a second exhaust gas sensor downstream of the exhaust gas catalyst. A fill level of an exhaust gas component that can be stored in the exhaust gas catalyst is determined using a theoretical catalyst model, into which, as the input value, a signal of the first exhaust gas sensor (a first signal); a signal of the second exhaust gas sensor (a second signal); and a target signal are provided. The target signal corresponds to the signal that would be expected at the determined fill level in the exhaust gas catalyst. The catalyst model is reinitiated when the deviation of the second signal from the target signal exceeds a predetermined threshold value. The fill level is also regulated, and an air-fuel mixture is adjusted.

First claim

The invention claimed is:

1. A method ( 200 ) for operating an internal-combustion engine ( 120 ) with an exhaust gas aftertreatment system including an exhaust gas catalyst ( 130 ), at least a first exhaust gas sensor ( 145 ) arranged upstream of the exhaust gas catalyst ( 130 ), and at least a second exhaust gas sensor ( 147 ) arranged downstream of the exhaust gas catalyst ( 130 ), the method comprising:
sensing ( 210 ) at least one signal of the first exhaust gas sensor ( 145 ) as a first signal indicative of at least one exhaust gas component,
determining ( 220 ) a current fill level of the at least one exhaust gas component in the exhaust gas catalyst ( 130 ) based on the first signal and a theoretical catalyst model of the exhaust gas catalyst ( 130 ),
sensing ( 230 ) a signal of the second exhaust gas sensor ( 147 ) as a second signal indicative of the at least one exhaust gas component,
determining ( 240 ) a first deviation of the second signal from a target signal corresponding to an expected signal based on the determined current fill level,
reinitiating ( 260 ) the theoretical catalyst model when the first deviation of the second signal from the target signal exceeds a predetermined threshold value such that a corrected current fill level of the at least one exhaust gas component after the reinitiating ( 260 ) reduces the first deviation of the second signal from the target signal,
adjusting ( 270 ) an air-fuel mixture supplied to the internal-combustion engine ( 120 ) based on the corrected current fill level so as to adjust a fill level of the at least one exhaust gas component in the exhaust gas catalyst ( 130 ) to a target fill level,
determining ( 280 ) a second deviation between the first and the second signals after the reinitiating ( 260 ) of the theoretical catalyst model and after the adjusting ( 270 ) of the fill level to the target fill level,
setting ( 290 ) a momentary target value of the second signal as a first target value, and
adjusting ( 290 ) the air-fuel mixture such that the second signal is indicative of a lambda value of one by changing the first target value to a second target value.

2. The method ( 200 ) according to claim 1 , wherein the first exhaust gas sensor ( 145 ) is a broadband lambda sensor.

3. The method ( 200 ) according to claim 2 , wherein the second exhaust gas sensor ( 147 ) is a jump lambda sensor.

4. The method ( 200 ) according to claim 1 , wherein the at least one exhaust gas component comprises oxygen.

5. The method ( 200 ) according to claim 1 , further comprising:
correcting the first signal by means of a correction value ( 285 ) determined as a function of a third deviation between the first and the second target values, such that the second deviation between the first and the second signal is reduced.

6. The method ( 200 ) according to claim 5 , wherein the correction value ( 285 ) is calculated as a product of an attenuation factor and the second deviation between the first and the second signal.

7. The method ( 200 ) according to claim 6 , wherein the attenuation factor decreases as the first deviation of the second signal from the target signal increases.

8. The method ( 200 ) according to claim 5 , wherein the correcting of the first signal includes adding the correction value ( 285 ) to the first signal.

9. A computing unit ( 140 ) for operating an internal-combustion engine ( 120 ) with an exhaust gas aftertreatment system including an exhaust gas catalyst ( 130 ), at least a first exhaust gas sensor ( 145 ) arranged upstream of the exhaust gas catalyst ( 130 ), and at least a second exhaust gas sensor ( 147 ) arranged downstream of the exhaust gas catalyst ( 130 ), the computing unit configured to:
sense ( 210 ) at least one signal of the first exhaust gas sensor ( 145 ) as a first signal indicative of at least one exhaust gas component,
determine ( 220 ) a current fill level of the at least one exhaust gas component in the exhaust gas catalyst ( 130 ) based on the first signal and a theoretical catalyst model of the exhaust gas catalyst ( 130 ),
sense ( 230 ) a signal of the second exhaust gas sensor ( 147 ) as a second signal indicative of the at least one exhaust gas component,
determine ( 240 ) a first deviation of the second signal from a target signal corresponding to an expected signal based on the determined current fill level,
reinitiate ( 260 ) the theoretical catalyst model when the first deviation of the second signal from the target signal exceeds a predetermined threshold value such that a corrected current fill level of the at least one exhaust gas component after the reinitiating ( 260 ) reduces the first deviation of the second signal from the target signal,
adjust ( 270 ) an air-fuel mixture supplied to the internal-combustion engine ( 120 ) based on the corrected current fill level so as to adjust a fill level of the at least one exhaust gas component in the exhaust gas catalyst ( 130 ) to a target fill level,
determine ( 280 ) a second deviation between the first and the second signals after the reinitiating ( 260 ) of the theoretical catalyst model and after the adjusting ( 270 ) of the fill level to the target fill level,
set ( 290 ) a momentary target value of the second signal as a first target value, and
adjust ( 290 ) the air-fuel mixture such that the second signal is indicative of a lambda value of one by changing the first target value to a second target value.

10. A non-transitory computer-readable storage medium containing operating instructions for an internal-combustion engine ( 120 ) with an exhaust gas aftertreatment system including an exhaust gas catalyst ( 130 ), at least a first exhaust gas sensor ( 145 ) arranged upstream of the exhaust gas catalyst ( 130 ), and at least a second exhaust gas sensor ( 147 ) arranged downstream of the exhaust gas catalyst ( 130 ), the operating instructions, when executed via a computer, are configured to:
sense ( 210 ) at least one signal of the first exhaust gas sensor ( 145 ) as a first signal indicative of at least one exhaust gas component,
determine ( 220 ) a current fill level of the at least one exhaust gas component in the exhaust gas catalyst ( 130 ) based on the first signal and a theoretical catalyst model of the exhaust gas catalyst ( 130 ),
sense ( 230 ) a signal of the second exhaust gas sensor ( 147 ) as a second signal indicative of the at least one exhaust gas component,
determine ( 240 ) a first deviation of the second signal from a target signal corresponding to an expected signal based on the determined current fill level,
reinitiate ( 260 ) the theoretical catalyst model when the first deviation of the second signal from the target signal exceeds a predetermined threshold value such that a corrected current fill level of the at least one exhaust gas component after the reinitiating ( 260 ) reduces the first deviation of the second signal from the target signal,
adjust ( 270 ) an air-fuel mixture supplied to the internal-combustion engine ( 120 ) based on the corrected current fill level so as to adjust a fill level of the at least one exhaust gas component in the exhaust gas catalyst ( 130 ) to a target fill level,
determine ( 280 ) a second deviation between the first and the second signals after the reinitiating ( 260 ) of the theoretical catalyst model and after the adjusting ( 270 ) of the fill level to the target fill level,
set ( 290 ) a momentary target value of the second signal as a first target value, and
adjust ( 290 ) the air-fuel mixture such that the second signal is indicative of a lambda value of one by changing the first target value to a second target value.

Assignees

• Bosch Gmbh Robert

Inventors

• Fey Michael

Classifications

• F02D41/0295 Primary

  Control according to the amount of oxygen that is stored on the exhaust gas treating apparatus · CPC title

• F01N9/005 Primary

  using models instead of sensors to determine operating characteristics of exhaust systems, e.g. calculating catalyst temperature instead of measuring it directly · CPC title

• F01N11/007

  the diagnostic devices measuring oxygen or air concentration downstream of the exhaust apparatus · CPC title

• F02D41/1441

  Plural sensors · CPC title

• F02D41/1454

  the characteristics being an oxygen content or concentration or the air-fuel ratio · CPC title