Integrated power converter to support power outputs at different potential for vehicles with a heated catalyst

Patent metadata

Field	Value
Publication number	US-11879370-B2
Application number	US-202017122840-A
Country	US
Kind code	B2
Filing date	Dec 15, 2020
Priority date	Dec 15, 2020
Publication date	Jan 23, 2024
Grant date	Jan 23, 2024

Abstract

A vehicle includes a power converter that receives power, and has first and second outputs, a low voltage battery that receives power from the power converter via the first output, and a heating element that receives power from the power converter via the second output, and provides heat to a catalyst of an exhaust system. The vehicle also includes a controller that commands the converter to provide power to the heating element via the second output according to a temperature of the catalyst.

First claim

What is claimed is:

1. A vehicle comprising:
a power converter having first and second outputs and configured to receive power at an input different than the first and second outputs;
a low voltage battery configured to receive power from the power converter via the first output;
a heating element configured to receive power from the power converter via the second output, and to provide heat to a catalyst of an exhaust system; and
a controller programmed to command the converter to provide power to the heating element via the second output according to a temperature of the catalyst such that a value of the power provided to the heating element via the second output increases as the temperature decreases.

2. The vehicle of claim 1 , wherein the power provided to the low voltage battery via the first output is at a potential of up to approximately 12 V, and wherein the power provided to the heating element via the second output is at a potential nominal voltage that is greater than approximately 12 V.

3. The vehicle of claim 1 further comprising a high voltage battery configured to receive power from the generator.

4. The vehicle of claim 3 , wherein the high voltage battery is a battery with a potential nominal voltage that is greater than 12 V.

5. The vehicle of claim 1 further comprising a high voltage battery configured to receiver power from the generator, and a pump configured to receive electrical power from the low-voltage bus network and to drive coolant to the high voltage battery.

6. The vehicle of claim 5 , wherein the pump is further configured to drive the coolant to the power converter.

7. The vehicle of claim 1 further comprising an engine mechanically coupled with the generator.

8. The vehicle of claim 1 , wherein the power converter is a DC/DC power converter.

9. A method for controlling a vehicle power system, comprising:
while receiving power at an input of a power converter having first and second outputs different than the input, commanding the power converter to, at a same time, provide power to a low voltage battery via the first output and provide power to a heating element of an exhaust system that includes a catalyst via the second output according to a temperature of the catalyst.

10. The method of claim 9 , wherein a value of the power provided to the heating element via the second output increases as the temperature decreases.

11. The method of claim 9 , wherein the power provided to the low voltage battery via the first output is at a potential up to 12 V, and wherein the power provided to the heating element via the second output is at a nominal voltage that is greater than approximately 12 V.

12. An automotive power system comprising:
a high voltage electrical bus network configured to receive electrical energy from a generator in mechanical communication with an internal combustion engine, wherein the high voltage electrical bus network is in electrical communication with both a low voltage electrical bus network configured to charge a low voltage battery via a first output of a converter, and a secondary electrical bus network configured to, at a same time as the charge, provide electrical energy to a catalytic thermal regulator via a second output of the converter, wherein the converter is configured to receive power at an input different than the first and second outputs;
a pump configured to receive electrical energy from one of the low voltage electrical bus network and high voltage electrical bus network, to pump coolant between the pump and a high voltage battery in electrical communication with the high voltage electrical bus network; and
a controller programmed to,
in response to a catalyst temperature being within a first predetermined range, command the converter to provide a first electrical parameter to the secondary bus, and
in response to the catalyst temperature being within a second predetermined range, command the converter to provide a second electrical parameter to the secondary bus.

13. The automotive power system of claim 12 further comprising an exhaust gas regulator in fluid communication with the thermal regulator and the internal combustion engine.

14. The automotive power system of claim 13 , wherein a median of the first predetermined range is less than a median of the second predetermined range, and wherein a value of the first electrical parameter is greater than a value of the second electrical parameter.

15. The automotive power system of claim 14 , wherein the converter is configured to regulate an electrical potential value between the high voltage electrical bus network and the secondary electrical bus network.

16. The automotive power system of claim 13 , wherein the pump is further configured to pump coolant through to the converter.

17. The automotive power system of claim 12 , wherein the converter is a DC/DC converter.

Assignees

• Ford Global Tech Llc

Inventors

• Cox David
• Petridis Anthemios Philemon
• Hesketh David

Classifications

• F01N3/2013 Primary

  using electric or magnetic heating means · CPC title

• B60W20/16

  for reducing engine exhaust emissions · CPC title

• F01N2240/16

  an electric heater, i.e. a resistance heater · CPC title

• F01N2610/105

  Control thereof · CPC title

• B60L50/15 Primary

  with additional electric power supply (with capacitors charged by engine-driven generators B60L50/40; with batteries charged by engine-driven generators B60L50/61) · CPC title