Adsorption cooling system using carbon aerogel

Patent metadata

Field	Value
Publication number	US-11878282-B2
Application number	US-202117351034-A
Country	US
Kind code	B2
Filing date	Jun 17, 2021
Priority date	Apr 26, 2012
Publication date	Jan 23, 2024
Grant date	Jan 23, 2024

Abstract

A method includes forming a carbon aerogel on a substrate to produce a highly adsorptive structure. The carbon aerogel is characterized by having physical characteristics of in-situ formation on the substrate.

First claim

What is claimed is:

1. A method, comprising:
forming a carbon aerogel on a substrate to produce a highly adsorptive structure, wherein the carbon aerogel is characterized by having a monolithic structure;
forming a plurality of grooves in one or more surfaces of the substrate, forming a plurality of ridges in one or more of the surfaces of the substrate, forming a plurality of microchannels in one or more of the surfaces of the substrate, and/or forming a plurality of microcapillaries in one or more of the surfaces of the substrate; and
selectively depositing one or more materials onto one or more surfaces of the carbon aerogel using an atomic layer deposition (ALD) technique;
wherein the carbon aerogel is characterized by having physical characteristics of in-situ formation on the substrate, and
wherein the carbon aerogel is adhered to peaks and/or valleys of the plurality of grooves and the plurality of ridges.

2. The method as recited in claim 1 , comprising thermally activating a precursor material to form the carbon aerogel, wherein thermally activating the precursor material comprises burning carbon off of the precursor material in an oxidizing atmosphere comprising carbon dioxide.

3. The method as recited in claim 2 , wherein thermally activating the precursor material comprises opening closed pores of the precursor material.

4. The method as recited in claim 2 , wherein thermally activating the precursor material comprises creating new pores within the precursor material.

5. The method as recited in claim 2 , comprising reacting the precursor material with a catalyst to form a hydrogel, wherein the catalyst comprises glacial acetic acid.

6. The method as recited in claim 5 , comprising washing the hydrogel to remove water therefrom.

7. The method as recited in claim 5 , comprising supercritically drying the hydrogel using carbon dioxide.

8. The method as recited in claim 5 , comprising carbonizing the hydrogel under an atmosphere comprising molecular nitrogen.

9. The method as recited in claim 8 , wherein the carbonizing is performed at a temperature of at least 1000° C.

10. The method as recited in claim 1 , comprising biasing the carbon aerogel toward the substrate, wherein the biasing increases thermal conductivity between the carbon aerogel and the substrate.

11. The method as recited in claim 1 , comprising chemically modifying at least one surface of the carbon aerogel to modify a binding energy between a refrigerant gas and the carbon aerogel.

12. The method as recited in claim 1 , wherein the physical characteristics of in-situ formation on the substrate comprise the carbon aerogel being adhered to an interior and/or an exterior surface of a plurality of microchannels present in the substrate.

13. The method as recited in claim 1 , wherein the one or more materials are selected from the group consisting of tungsten, ruthenium, and platinum.

14. The method as recited in claim 1 , wherein the carbon aerogel includes a network of interconnected primary particles each independently having a characteristic diameter in a range from about 3 nm to about 25 nm.

15. The method as recited in claim 1 , wherein the carbon aerogel includes a plurality of micropores each independently characterized by a diameter in a range from about 0.7 nm to about 1.2 nm.

16. The method as recited in claim 1 , wherein the carbon aerogel is also adhered to interior and/or exterior surfaces of a plurality of microchannels of the substrate.

17. The method as recited in claim 1 , wherein the carbon aerogel is also adhered to interior and/or exterior surfaces of a plurality of microcapillaries of the substrate.

Assignees

• L Livermore Nat Security Llc

Inventors

• Baumann Theodore F
• Satcher Jr Joe H
• Farmer Joseph C

Classifications

• B01J20/20 Primary

  comprising free carbon; comprising carbon obtained by carbonising processes · CPC title

• B01J20/06

  comprising oxides or hydroxides of metals not provided for in group B01J20/04 · CPC title

• B01J20/103

  comprising silica · CPC title

• B01J20/2804

  Sheets with a specific shape, e.g. corrugated, folded, pleated, helical · CPC title

• B01J20/28042

  Shaped bodies; Monolithic structures · CPC title