Battery module

Patent metadata

Field	Value
Publication number	US-11876243-B2
Application number	US-201916656190-A
Country	US
Kind code	B2
Filing date	Oct 17, 2019
Priority date	Oct 19, 2018
Publication date	Jan 16, 2024
Grant date	Jan 16, 2024

Abstract

A battery module includes: a plurality of cell stacks, each of the cell stacks including: a plurality of unit cells arranged in a first direction; and an insulation member around the plurality of unit cells; and a module housing, in which a plurality of receiving parts are provided, ones of the cell stacks from among the plurality of cell stacks being located in a receiving part from among the plurality of receiving parts, and each of the receiving parts includes a fixing wall, the fixing wall being around the cell stack received therein and being in contact with the cell stack, and the module housing includes end walls at respective sides of each of the receiving parts in the first direction to engage end surfaces of respective sides of the cell stack received in the respective receiving part in the first direction.

First claim

What is claimed is:

1. A battery module comprising:
a plurality of cell stacks, each of the cell stacks comprising:
a plurality of unit cells arranged in a first direction; and
an insulation member around the plurality of unit cells; and

a module housing, in which a plurality of receiving parts are provided, each of the cell stacks from among the plurality of cell stacks being located in a receiving part from among the plurality of receiving parts,
wherein each of the receiving parts comprises a fixing wall, the fixing wall being around the cell stack received therein and being in contact with the cell stack,
wherein the module housing comprises a floor surface and end walls extending from the floor surface, the end walls comprising a first end wall and a second end wall at respective sides of each of the receiving parts in the first direction to engage end surfaces of respective sides of the cell stack received in the respective receiving part in the first direction,
wherein the first end wall faces an outer wall of the module housing and is spaced apart from the outer wall along the first direction, defining a first space between the first end wall and the outer wall,
wherein the end walls are curved outwardly such that central portions thereof are located further from the end surfaces of the cell stacks than other portions of the end walls, defining a third space between the respective end surface and the respective end wall,
wherein each of the cell stacks further comprises a pair of end supports at opposite end portions thereof in the first direction and having end surfaces corresponding to the end surfaces of the respective cell stack, and
wherein the end surfaces of the end supports are recessed inwardly so that central portions thereof are further from the respective end wall than other portions of the respective end surface of the respective end support.

2. The battery module of claim 1 ,
wherein the module housing further comprises a separation wall that extends in the first direction and partitions an inner space surrounded by the outer wall of the module housing to form adjacent ones of the plurality of receiving parts along a second direction that is perpendicular to the first direction, and
wherein the separation wall corresponds to a part of the fixing wall of the adjacent ones of the plurality of receiving parts, and
wherein the separation wall contacts a side surface of the respective cell stacks received in the adjacent ones of the plurality of receiving parts.

3. The battery module of claim 1 , wherein a first receiving part and a second receiving part from among the plurality of receiving parts are arranged along the first direction in the inner space of the module housing, and
wherein the second end walls of the first receiving part and the second receiving part are spaced apart from each other and face each other, defining a second space between the second end walls of the first and second receiving parts.

4. The battery module of claim 1 , wherein an inner surface of the end wall contacts the respective cell stack, and
wherein an outer surface of the end wall comprises a plurality of first ribs.

5. The battery module of claim 4 , wherein the plurality of first ribs extend in a third direction of the end wall and are spaced apart from each other in a second direction that is perpendicular to the first direction.

6. The battery module of claim 1 , wherein the end support comprises a plurality of second ribs that protrude toward the end wall.

7. The battery module of claim 6 , wherein the plurality of second ribs are spaced apart from each other in a third direction of the end support in a lattice shape.

8. The battery module of claim 2 , wherein the separation wall, the end walls, and the outer wall are integral with the floor surface of the module housing.

9. The battery module of claim 1 ,
further comprising a cooling channel under the floor surface of the module housing, the cooling channel being configured to accommodate a flow of coolant.

10. The battery module of claim 9 , wherein lateral walls of the cooling channel are integral with the floor surface of the module housing.

11. The battery module of claim 1 ,
wherein the module housing further comprises coupling parts, the coupling parts of the module housing being configured to be coupled to coupling parts of an adjacent module housing.

12. The battery module of claim 11 , wherein the coupling parts are at a first outer wall and a second outer wall of the module housing in a second direction, and
wherein a coupling part of the coupling parts at the second outer wall of the module housing is configured to be coupled to a coupling part of the coupling parts at a first outer wall of the adjacent module housing.

13. The battery module of claim 1 , wherein the end walls are integral with the floor surface of the module housing.

Assignees

• Samsung Sdi Co Ltd

Inventors

• Bae Jangwoong
• Park Daeyeop
• Kim Sungyong
• Kim Jaeho
• Moon Soodeok
• Lee Junhyung
• Lim Dooyong
• LIM Jisoon
• Heo Eungi

Classifications

• H01M50/291 Primary

  characterised by their shape · CPC title

• H01M10/613 Primary

  Cooling or keeping cold · CPC title

• H01M10/647

  Prismatic or flat cells, e.g. pouch cells · CPC title

• H01M50/209 Primary

  adapted for prismatic or rectangular cells (H01M50/216 takes precedence) · CPC title

• H01M50/233

  characterised by physical properties of casings or racks, e.g. dimensions · CPC title