Backlight for uniform illumination

Patent metadata

Field	Value
Publication number	US-11874560-B2
Application number	US-202017597398-A
Country	US
Kind code	B2
Filing date	Jul 23, 2020
Priority date	Aug 2, 2019
Publication date	Jan 16, 2024
Grant date	Jan 16, 2024

Abstract

A backlight for providing uniform illumination to a display panel includes a plurality of discrete light sources. A multilayer polymeric partial reflector is disposed on the plurality of discrete light sources. For substantially normally incident light the partial reflector includes a reflection band includes a blue wavelength, a reflectance greater than about 80% at the blue wavelength, a left band edge between about 370 nm to about 420 nm, a right band edge between about 500 nm and 600 nm, and an average transmission between about 20% to about 80% for visible wavelengths greater than the right band edge. A reflective polarizer is disposed on the partial reflector. For substantially normally incident light having the blue wavelength, the reflective polarizer reflects at least 60% of the light having the first polarization state and transmits at least 60% of the light having the second polarization state.

First claim

The invention claimed is:

1. A backlight for providing uniform illumination to a display panel, comprising:
a plurality of discrete light sources forming an array of rows and columns of discrete light sources, each discrete light source configured to emit an unpolarized blue light at a blue wavelength in a range from about 410 nm to about 470 nm;
a multilayer polymeric partial reflector disposed on the plurality of discrete light sources, for substantially normally incident light and for each of orthogonal first and second polarization states, the partial reflector comprising:
a reflection band comprising the blue wavelength;
a reflectance greater than about 80% at the blue wavelength;
a left band edge between about 370 nm to about 420 nm;
a right band edge between about 500 nm and 600 nm; and
an average transmission between about 20% to about 80% for visible wavelengths greater than the right band edge; and
a reflective polarizer disposed on the partial reflector, for substantially normally incident light having the blue wavelength, the reflective polarizer reflecting at least 60% of the light having the first polarization state and transmitting at least 60% of the light having the second polarization state.

2. The backlight of claim 1 , wherein the blue wavelength is in a range from about 430 nm to about 470 nm.

3. The backlight of claim 1 , wherein the multilayer polymeric partial reflector comprises a plurality of polymeric layers reflecting or transmitting light primarily by constructive or destructive optical interference.

4. The backlight of claim 3 , wherein the plurality of polymeric layers form alternating first and second polymeric layers, the first polymeric layers being substantially isotropic, the second polymeric layers being substantially birefringent and having in-plane indices nx and ny along orthogonal directions, a difference between nx and ny greater than about 0.02.

5. The backlight of claim 3 , wherein the polymeric layers comprise one or more of a polycarbonate, a polymethyl methacrylate (PMMA), a polyethylene terephthalate (PET), a glycol-modified polyethylene terephthalate (PETG), a polyethylene naphthalate (PEN), and a PEN/PET copolymer.

6. The backlight of claim 1 , wherein the multilayer polymeric partial reflector comprises an optically diffusive structured major surface.

7. The backlight of claim 1 further comprising an encapsulation layer disposed between the partial reflector and the plurality of discrete light sources and substantially completely encapsulating the plurality of discrete light sources, wherein there is substantially no air gap between the partial reflector and the encapsulation layer.

8. The backlight of claim 7 , wherein there is substantially no air gap between the partial reflector and the encapsulation layer.

9. The backlight of claim 1 , wherein the plurality of discrete light sources are disposed on a circuit board comprising a plurality of electrically conductive traces connected to the discrete light sources for energizing and controlling a light emission of the discrete light sources.

10. The backlight of claim 1 further comprising a reflection layer having a reflectance of at least 60% at the blue wavelength and defining a plurality of through-openings therein, each discrete light source disposed in a corresponding opening.

11. The backlight of claim 1 , wherein for substantially normally incident light having the first polarization state and for at least one red wavelength, the multilayer polymeric partial reflector transmits at least 30% of the incident light and the reflective polarizer reflects at least 60% of the incident light.

12. The backlight of claim 1 further comprising a prismatic layer disposed between the multilayer polymeric partial reflector and the reflective polarizer, the prismatic layer comprising an array of regularly arranged prisms, each prism comprising a plurality of sides intersecting at a vertex, the vertex facing the partial reflector, and wherein, each prism comprises four equal sides.

13. The backlight of claim 12 , wherein each prism comprises four equal sides.

14. The backlight of claim 1 , wherein the display panel is a liquid crystal display panel.

15. The backlight of claim 1 , wherein the plurality of discrete light sources comprises a plurality of discrete light emitting diodes (LEDs).

16. The backlight of claim 1 , wherein the blue wavelength is about 450 nm.

17. The backlight of claim 1 further comprising an optically diffusive layer disposed between the multilayer polymeric partial reflector and the reflective polarizer for diffusing light transmitted by the partial reflector.

Assignees

• 3M Innovative Properties Company

Inventors

• Boyd Gary T

Classifications

• G02F1/133611 Primary

  including means for improving the brightness uniformity · CPC title

• G02F1/13362 Primary

  providing polarized light, e.g. by converting a polarisation component into another one · CPC title

• G02F1/133536

  Reflective polarizers (G02F1/13362 takes precedence) · CPC title

• G02F1/133603

  with LEDs · CPC title

• G02F1/133605

  including specially adapted reflectors · CPC title