Non-invasive monitoring of a mixing process in a container
US-2021205772-A1 · Jul 8, 2021 · US
US11874254B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-11874254-B2 |
| Application number | US-202017092346-A |
| Country | US |
| Kind code | B2 |
| Filing date | Nov 9, 2020 |
| Priority date | Nov 13, 2019 |
| Publication date | Jan 16, 2024 |
| Grant date | Jan 16, 2024 |
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A signal processing unit configured to: cause a first ultrasound emitter, when attached to a wall of a vessel, to emit a first ultrasound test signal; receive, from at least one ultrasound receiver, when attached to the wall of the vessel, the first ultrasound test signal; detect a time of flight of the received first ultrasound test signal; and determine that an acoustic coupling of the first ultrasound emitter and a first ultrasound receiver of the at least one ultrasound receiver to the wall of the vessel is intact if the detected time of flight corresponds to a length of a path in the wall of the vessel from the first ultrasound emitter to the at least one ultrasound receiver.
Opening claim text (preview).
The invention claimed is: 1. An integrity detection system for detecting an integrity status of an acoustic coupling between an ultrasound transducer and a wall of a vessel, comprising: a signal processing unit configured to: cause a first ultrasound emitter, when attached to a wall of a vessel, to emit a first ultrasound test signal; receive, from at least one ultrasound receiver, when attached to the wall of the vessel, the first ultrasound test signal; detect a first time of flight of the received first ultrasound test signal; and determine that an acoustic coupling of the first ultrasound emitter and a first ultrasound receiver of the at least one ultrasound receiver to the wall of the vessel is intact if the detected first time of flight corresponds to a length of a path in the wall of the vessel from the first ultrasound emitter to the at least one ultrasound receiver; and a first ultrasound transducer configured to be attached to the wall of the vessel, the first ultrasound transducer comprising the first ultrasound emitter and the first ultrasound receiver, wherein the at least one ultrasound receiver is configured to be attached to the wall of the vessel, wherein one ultrasound receiver of the at least one ultrasound receiver is the first ultrasound receiver of the first ultrasound transducer, wherein the at least one ultrasound receiver is configured to receive an excitation signal of a first ultrasound test signal and to transmit the received excitation signal to the signal processing unit as a measured excitation signal, wherein the signal processing unit is configured to receive the excitation signal from the at least one ultrasound receiver, determine a decay time of the measured excitation signal, and determine that the acoustic coupling of the first ultrasound emitter and the at least one ultrasound receiver is intact if the decay time is less than a threshold, and wherein, if the signal processing unit has determined that the acoustic coupling of the first ultrasound emitter and the at least one ultrasound receiver is not intact, the signal processing unit is further configured to then detect the first time of flight and to determine that the acoustic coupling between the first ultrasound emitter and the wall of the vessel is intact based on the first time of flight. 2. The integrity detection system according to claim 1 , further comprising a further ultrasound transducer, wherein the further ultrasound transducer is configured to emit a second ultrasound test signal in the wall of the vessel along a first path to the first ultrasound receiver and along a second path to the further ultrasound transducer, wherein the first ultrasound receiver and the further ultrasound transducer are further configured to receive the second ultrasound test signal and to transmit the received second ultrasound test signal to the signal processing unit, and wherein the signal processing unit is further configured to detect a second time of flight of the received second ultrasound test signal and to determine that the acoustic coupling of the first ultrasound transducer and the further ultrasound transducer is intact if the detected second time of flight corresponds to corresponding lengths of the first and the second paths of the received second ultrasound test signal. 3. The integrity detection system according to claim 1 , wherein the excitation signal comprises a signal generated by an application of an excitation voltage of a piezo for the first ultrasound test signal. 4. The integrity detection system according to claim 1 , wherein the measured excitation signal transmitted to the signal processing unit comprises a raw signal, and the signal processing unit is configured to pre-process the raw signal by applying a Hilbert transform and/or a frequency filtering. 5. The integrity detection system according to claim 4 , wherein the signal processing unit is further configured to subtract the raw signal or the pre-processed raw signal from factory-calibrated waveform templates and/or to cross-correlate the raw signal with factory-calibrated waveform templates, and wherein the factory-calibrated waveform templates are representative of an acoustically terminated and an acoustically unterminated transducer. 6. The integrity detection system according to claim 1 , wherein the threshold comprises a signal-to-noise-ratio or a value based on an output of an artificial intelligence algorithm or a pattern recognition algorithm. 7. The integrity detection system according to claim 5 , wherein the signal processing unit is further configured to compare an amplitude, a power spectrum, a spectral phase, and/or a temporal phase of the received excitation signal with the factory-calibrated waveform templates. 8. A method for detecting an integrity status of an acoustic coupling between an ultrasound transducer and a wall of a vessel, the method comprising: emitting, by a first ultrasound emitter, a first ultrasound test signal, the first ultrasound emitter being attached to the wall of the vessel; receiving, by at least one ultrasound receiver, the first ultrasound test signal, the at least one ultrasound receiver being attached to the wall of the vessel, and transmitting the received first ultrasound test signal to a signal processing unit; detecting, by the signal processing unit, a first time of flight of the received first ultrasound test signal; and determining, by the signal processing unit, that the acoustic coupling of the first ultrasound emitter and the first ultrasound receiver of the at least one ultrasound receiver to the wall of the vessel is intact if the detected first time of flight corresponds to a length of a path in the wall of the vessel from the first ultrasound emitter to the at least one ultrasound receiver, wherein the ultrasound transducer is configured to be attached to the wall of the vessel, the ultrasound transducer comprising the first ultrasound emitter and the first ultrasound receiver, wherein one ultrasound receiver of the at least one ultrasound receiver is the first ultrasound receiver of the ultrasound transducer, wherein the at least one ultrasound receiver is configured to receive an excitation signal of a first ultrasound test signal and to transmit the received excitation signal to the signal processing unit as a measured excitation signal, wherein the signal processing unit is configured to receive the excitation signal from the at least one ultrasound receiver, determine a decay time of the measured excitation signal, and determine that the acoustic coupling of the first ultrasound emitter and the at least one ultrasound receiver is intact if the decay time is less than a threshold, and wherein, if the signal processing unit has determined that the acoustic coupling of the first ultrasound emitter and the at least one ultrasound receiver is not intact, the signal processing unit is further configured to then detect the first time of flight and to determine that the acoustic coupling between the first ultrasound emitter and the wall of the vessel is intact based on the first time of flight. 9. A program element comprising instructions, which causes the integrity detection system according to claim 1 , when executed on a processor of the signal processing unit thereof, to execute a method for detecting an integrity status of an acoustic coupling between the ultrasound transducer and the wall of the vessel, the method comprising: emitting, by the first ultrasound emitter, the first ultrasound test signal, the first ultrasound emitter being attached to the wall of the vessel; receiving, by the at least one ultrasound receiver, the first ultrasound test signal, the at least one ultrasound rec
on the surface of the material, e.g. using Lamb, Rayleigh or shear waves · CPC title
by measuring propagation velocity or propagation time of acoustic waves · CPC title
by measuring attenuation of acoustic waves · CPC title
providing acoustic coupling {, e.g. water (impedance matching G10K11/02)} · CPC title
Arrangements for calibrating or comparing, e.g. with standard objects · CPC title
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