Modulating gas orifice

Patent metadata

Field	Value
Publication number	US-11874028-B2
Application number	US-202117207908-A
Country	US
Kind code	B2
Filing date	Mar 22, 2021
Priority date	Mar 22, 2021
Publication date	Jan 16, 2024
Grant date	Jan 16, 2024

Abstract

The disclosed technology includes a gas delivery system for controlling a target gas input rate of a fluid heating device. The system can include a sensor configured to measure a temperature of a gas flowing in a gas flow path, a modulating orifice in fluid communication with the gas flow path, and a motor in mechanical communication with the modulating orifice. The system can further include a controller configured to receive temperature data indicative of the temperature of the gas. The controller can determine a target cross-sectional area of the modulating orifice based at least in part on the target gas input rate and the temperature of the gas and, in response, output a signal to the motor to transition the modulating orifice from a first position to a second position having the target cross-sectional area.

First claim

What is claimed is:

1. A gas delivery system for controlling a target gas input rate of a fluid heating device comprising:
a sensor in fluid communication with a fuel gas flowing in a gas flow path, the sensor configured to measure a temperature of the fuel gas;
a modulating orifice in fluid communication with the gas flow path;
a motor in mechanical communication with the modulating orifice; and
a controller in communication with the sensor and the motor, the controller configured to:
receive, from the sensor, temperature data indicative of the temperature of the fuel gas;
determine a target cross-sectional area of the modulating orifice based at least in part on the target gas input rate and the temperature data; and
in response, output a signal to the motor to transition the modulating orifice from a first position having a first cross-sectional area to a second position having the target cross-sectional area.

2. The gas delivery system of claim 1 , wherein the controller is further configured to calculate the target gas input rate based at least in part on data indicative of (i) a predetermined temperature of water in a tank of the fluid heating device, (ii) a size of the tank of the fluid heating device, or (iii) a type of the fuel gas flowing in the gas flow path.

3. The gas delivery system of claim 1 , wherein:
the modulating orifice is defined, at least in part, by a plurality of leaves, and
the motor is configured to alter a configuration of the plurality of leaves to transition the modulating orifice from the first position to the second position.

4. The gas delivery system of claim 1 , wherein the controller is further configured to:
receive data indicative of a type of the fuel gas flowing through the gas flow path; and
determine the target cross-sectional area of the modulating orifice based at least in part on the type of the fuel gas.

5. The gas delivery system of claim 1 , further comprising a housing including an inlet configured to receive the fuel gas flowing in the gas flow path and an outlet, the housing enclosing the sensor and the modulating orifice.

6. The gas delivery system of claim 1 , wherein the controller is further configured to:
determine the temperature of the fuel gas is less than a threshold temperature; and
determine the target cross-sectional area of the modulating orifice is less than the first cross-sectional area.

7. The gas delivery system of claim 1 , wherein the controller is further configured to:
determine the temperature of the fuel gas is greater than a threshold temperature; and
determine the target cross-sectional area of the modulating orifice is greater than the first cross-sectional area.

8. The gas delivery system of claim 1 , wherein the controller is further configured to:
determine the temperature of the fuel gas is less than a threshold temperature by a predetermined percentage; and
determine the target cross-sectional area of the modulating orifice is less than the first cross-sectional area by a predetermined percentage.

9. The gas delivery system of claim 1 , wherein the controller is further configured to:
determine the temperature of the fuel gas is greater than a threshold temperature by a predetermined percentage; and
determine the target cross-sectional area of the modulating orifice is greater than the first cross-sectional area by a predetermined percentage.

10. The gas delivery system of claim 1 , wherein the sensor measures the temperature data over a predetermined period of time and transmits the temperature data a predetermined number of times during the predetermined period of time.

11. The gas delivery system of claim 1 , wherein the controller is further configured to:
receive data indicative of the first cross-sectional area of the modulating orifice; and
determine the target cross-sectional area of the modulating orifice based at least in part on (i) the first cross-sectional area of the modulating orifice, (ii) a maximum cross-sectional area of the modulating orifice, and (iii) a minimum cross-sectional area of the modulating orifice.

12. The gas delivery system of claim 1 , wherein the motor is a stepper motor configured to incrementally increase or decrease the first cross-sectional area of the modulating orifice to transition to the target cross-sectional area.

13. A gas delivery system for controlling a target gas input rate of a fluid heating device comprising:
a sensor in communication with a fuel gas flowing in a gas flow path, the sensor configured to measure a temperature of the fuel gas;
an electronic valve in fluid communication with the gas flow path; and
a controller in communication with the sensor and the electronic valve, the controller configured to:
receive, from the sensor, temperature data indicative of the temperature of the fuel gas;
determine a target cross-sectional area of an orifice of the electronic valve based at least in part on the target gas input rate and the temperature data; and
output a signal to the electronic valve to transition the orifice from a first position having a first cross-sectional area to a second position having the target cross-sectional area.

14. The gas delivery system of claim 13 , wherein the controller is further configured to:
receive data indicative of a type of the fuel gas flowing through the gas flow path; and
determine the target cross-sectional area of the orifice of the electronic valve based at least in part on the type of the fuel gas.

15. The gas delivery system of claim 13 , further comprising a housing including an inlet configured to receive the fuel gas flowing in the gas flow path and an outlet, the housing enclosing the sensor and the electronic valve.

16. The gas delivery system of claim 13 , wherein the controller is further configured to:
determine the temperature of the fuel gas is less than a threshold temperature; and
determine the target cross-sectional area of the orifice of the electronic valve is less than the first cross-sectional area.

17. The gas delivery system of claim 13 , wherein the controller is further configured to:
determine the temperature of the fuel gas is greater than a threshold temperature; and
determine the target cross-sectional area of the orifice of the electronic valve is greater than the first cross-sectional area.

18. A non-transitory, computer-readable medium storing instructions, that when executed by one or more processors, cause a controller of a gas delivery system to:
receive, from a sensor, temperature data indicative of a temperature of a fuel gas;
determine a target cross-sectional area of a modulating orifice based at least in part on a target gas input rate and the temperature data; and
output a signal to a motor to transition the modulating orifice from a first position having a first cross-sectional area to a second position having the target cross-sectional area.

19. The non-transitory, computer-readable medium of claim 18 , wherein the instructions, when executed by the one or more processors, further cause the controller to:
determine the temperature of the fuel gas is less than a threshold temperature; and
determine the target cross-sectional area of the modulating orifice is less than the first cross-sectional area.

20. The non-transitory, computer-readable medium of claim 18 , wherein the instructions, when executed by the one or more processors, further cause the controller to:
determine the temperature of the fuel gas is greater than a threshold temper

Assignees

• Rheem Mfg Co

Inventors

• Gullapalli Satya Kiran

Classifications

• F24H9/2035 Primary

  using fluid fuel · CPC title

• F16K3/03

  with a closure member in the form of an iris-diaphragm · CPC title

• F24H9/136

  Arrangement of inlet valves used therewith · CPC title

• G05D7/0623

  characterised by the set value given to the control element · CPC title

• G05D7/0635

  by action on throttling means (G05D7/0688, G05D7/0694 take precedence) · CPC title