Delivery system with an access point and a method of accessing an access point of the delivery system

Patent metadata

Field	Value
Publication number	US-11873014-B2
Application number	US-201915734855-A
Country	US
Kind code	B2
Filing date	Jun 11, 2019
Priority date	Jun 12, 2018
Publication date	Jan 16, 2024
Grant date	Jan 16, 2024

Abstract

An automated storage and retrieval system includes a storage grid for storage of storage containers and a delivery system for transport of said storage containers between a delivery port of the storage grid and an access point of the delivery system. The access point is adapted for handling of items held in the storage containers by a robotic operator or human operator. The delivery system includes a delivery rail system including at least a first set of parallel rails arranged in a horizontal plane (P 1 ) and extending in a first direction (X), and at least a second set of parallel rails arranged in the horizontal plane (P 1 ) and extending in a second direction (Y) which is orthogonal to the first direction (X), the first and second sets of rails together defining a delivery grid of delivery grid cells, the access point, and a remotely operated delivery vehicle comprising a motorized vehicle body and a container carrier provided above the motorized vehicle body for carrying a storage container of the storage containers. The delivery vehicle is moveable on the delivery grid of the delivery rail system. The delivery grid provides one or more delivery grid cells for the remotely operated delivery vehicle at the access point as well as a plurality of delivery grid cells adjacent the one or more delivery grid cells of the access point, such that there is more than one path to and/or from the access point for the remotely operated delivery vehicle via the plurality of delivery grid cells. The remotely operated delivery vehicle is arranged to transport the storage container from the delivery port of the storage grid across the delivery grid to the access point and return the storage container to the delivery port for storage within the storage grid. The access point is provided in a container accessing station, said station being arranged for separating the robotic or human operator from the delivery rail system and the remotely operated delivery vehicle. The container accessing station comprises a cabinet comprising walls and a top cover supported thereon, wherein the items held in the storage container carried by a remotely operated delivery vehicle at the access point is reachable through an opening in the top cover.

First claim

The invention claimed is:

1. An automated storage and retrieval system comprising:
a storage grid for storing a plurality of storage containers; and
a delivery system for transporting said plurality of storage containers between a delivery port of the storage grid and an access point of the delivery system, the access point being adapted for handling items held in the storage containers by a robotic operator or human operator;
wherein the delivery system comprises: a delivery rail system comprising at least a first set of parallel rails arranged in a horizontal plane (P 1 ) and extending in a first direction (X) and at least a second set of parallel rails arranged in the horizontal plane (P 1 ) and extending in a second direction (Y) which is orthogonal to the first direction (X), the first and second sets of parallel rails together defining a delivery grid of delivery grid cells; the access point; and a remotely operated delivery vehicle comprising a motorized vehicle body and a container carrier provided above the motorized vehicle body for carrying a storage container of the plurality of storage containers;
wherein the remotely operated delivery vehicle is moveable on the delivery grid of the delivery rail system;
wherein the delivery grid provides one or more delivery grid cells for the remotely operated delivery vehicle at the access point as well as a plurality of delivery grid cells adjacent the one or more delivery grid cells of the access point, such that there is more than one path to and from the access point for the remotely operated delivery vehicle via the plurality of delivery grid cells;
wherein the remotely operated delivery vehicle is arranged to transport the storage container from the delivery port of the storage grid across the delivery grid to the access point and return the storage container to the delivery port for storage within the storage grid;
wherein the access point is provided in a container accessing station, said station being arranged for separating the robotic operator or human operator from the delivery rail system and the remotely operated delivery vehicle; and
wherein the container accessing station comprises a cabinet comprising a plurality of walls and a top cover supported thereon, wherein the items held in the storage container carried by the remotely operated delivery vehicle at the access point is reachable through an opening in the top cover.

2. The automated storage and retrieval system according to claim 1 , wherein the delivery grid extends to or into the container accessing station.

3. The automated storage and retrieval system according to claim 1 , wherein the delivery rail system provides a delivery grid comprising three or more adjacent rows of delivery grid cells extending to or into the container accessing station.

4. The automated storage and retrieval system according to claim 1 , wherein the delivery rail system ROOM comprises at least one transfer zone for temporarily storing storage containers on delivery vehicles, when in transit between the delivery port of the storage grid and the container accessing station.

5. The automated storage and retrieval system according to claim 1 , wherein the delivery vehicle comprises:
a first set of wheels, arranged at opposite portions of the motorized vehicle body, for moving the remotely operated delivery vehicle along a first direction (X) on the delivery rail system; and
a second set of wheels, arranged at opposite portions of the motorized vehicle body, for moving the remotely operated delivery vehicle along a second direction (Y) on the delivery rail system, the second direction (Y) being perpendicular to the first direction (X), and
a power source configured to provide propulsion power,

wherein the remotely operated delivery vehicle is arranged for self-propelled operation on the delivery rail system to the container accessing station.

6. The automated storage and retrieval system according to claim 1 , wherein the container carrier of the remotely operated delivery vehicle can be maneuvered into a tilted position relative to the vehicle body at the container accessing station.

7. A method of operating a remotely operated delivery vehicle into and out of an access point of a delivery rail system, the access point being a location on the delivery rail system for a robotic or human operator to access an item held in a storage container that has been delivered to the access point,
wherein the delivery system comprises:
a delivery rail system comprising at least a first set of parallel rails arranged in a horizontal plane (P 1 ) and extending in a first direction (X), and at feast a second set of parallel rails arranged in the horizontal plane (P 1 ) and extending in a second direction (Y) which is orthogonal to the first direction (X), the first and second sets of rails together defining a delivery grid of delivery grid cells,
the access point,
a remotely operated delivery vehicle comprising a motorized vehicle body and a container carrier provided above the motorized vehicle body and adapted to carry the storage container, and wherein the delivery vehicle is moveable on the delivery grid of the delivery rail system,
wherein the delivery grid provides one or more delivery grid cells for the remotely operated delivery vehicle at the access point as well as a plurality of delivery grid cells adjacent the delivery grid cells of the access point, such that there is more than one path to and/or from the access point for the remotely operated delivery vehicle via the plurality of delivery grid cells,
wherein the access point is provided in a container accessing station said station being arranged for separating the robotic or human operator from the delivery rail system and the remotely operated delivery vehicle,
wherein the container accessing station comprises a cabinet comprising walls and a top cover supported thereon, wherein the items held in the storage container carried by a remotely operated delivery vehicle at the access point is reachable through an opening in the top cover, and
wherein the method comprises:
a) operating the delivery vehicle to direct the delivery vehicle to one of the plurality of delivery grid cells adjacent the one or more delivery grid cells of the access point,
b) operating the delivery vehicle to enter the delivery grid cell of the one or more grid cells at the access point from one of the plurality of delivery grid cells adjacent the one or more delivery grid cells of the access point,
c) allowing the robotic or human operator access to the item held in the storage container at the access point,
d) operating the delivery vehicle to exit the one or more delivery grid cells of the access point to one of the plurality of delivery grid cells adjacent the one or more delivery grid cells of the access point.

8. The method according to claim 7 , wherein the delivery grid extends to or into the container accessing station.

Assignees

• Autostore Tech As

Inventors

• Austrheim Trond

Classifications

• B61B13/00 Primary

  Other railway systems · CPC title

• B65G1/0414

  provided with satellite cars adapted to travel in storage racks · CPC title

• B65G1/0457

  with suspended load carriers · CPC title

• B65G1/0464 Primary

  with access from above · CPC title

• B65G1/0471 Primary

  with access from beneath · CPC title