Transformer for a DC/DC voltage converter

Patent metadata

Field	Value
Publication number	US-11869705-B2
Application number	US-201716494283-A
Country	US
Kind code	B2
Filing date	Mar 16, 2017
Priority date	Mar 16, 2017
Publication date	Jan 9, 2024
Grant date	Jan 9, 2024

Abstract

A transformer for a DC-DC converter, such as a resonant converter, is provided. The converter includes a transformer unit that includes at least one winding with a first winding connection and a second winding connection, and a capacitor assembly consisting of at least one capacitor with a first capacitor assembly connection and a second capacitor assembly connection. The capacitor assembly is arranged so as to lie against the transformer unit in order to form an assembly. The capacitor assembly connections are connected to the winding connections via one or more first connection parts in a specified manner with respect to the electric connections. The capacitor assembly connections and/or the winding connections are electrically connected to multiple second connection parts in a specified manner with respect to the electric connections for connecting to a first power module and a second power module.

First claim

The invention claimed is:

1. A transformer for a DC/DC voltage converter, the transformer comprising:
a transformer unit that comprises at least one winding having a first winding terminal and a second winding terminal;
a capacitor arrangement comprising a capacitor having a first capacitor arrangement terminal and a second capacitor arrangement terminal;
wherein the capacitor arrangement is arranged so as to bear on the transformer unit, such that a structural unit is formed;
wherein the first capacitor arrangement terminal and the second capacitor terminal are connected in a predefined manner in terms of an electrical connection to the first winding terminal and the second winding terminal via one or more first connecting parts, and;
wherein the first capacitor arrangement terminal and the second capacitor arrangement terminal, the first winding terminal and the second winding terminal, or a combination thereof are electrically connected in a predefined manner in terms of the electrical connection to a plurality of second connecting parts for connection to a first power module and a second power module.

2. The transformer of claim 1 , wherein the capacitor of the capacitor arrangement is arranged on a carrier.

3. The transformer of claim 2 , wherein the carrier comprises a conductor track structure to which the one capacitor and the one or more first connecting parts and the plurality of second connecting parts are electrically connected.

4. The transformer of claim 2 , wherein a first current path runs over the carrier, and a second current path that is electrically separate from the first current path runs behind the carrier, depending on the electrical connection.

5. The transformer of claim 2 , wherein the one or more first connecting parts, the plurality of second connecting parts, or the one or more first connecting parts and the plurality of second connecting parts are soldered, screwed, or clamped to the carrier, the first winding terminal and the second winding terminal, or a combination thereof.

6. The transformer of claim 1 , wherein the capacitor is a ceramic capacitor.

7. The transformer of claim 1 , wherein the transformer unit comprises a housing in which the at least one winding is arranged, and
wherein the first winding terminal and the second winding terminal are routed out of the housing.

8. The transformer of claim 7 , wherein the capacitor arrangement is arranged so as to bear on the housing, such that the structural unit is formed.

9. The transformer of claim 1 , wherein the structural unit consisting of the capacitor arrangement and the transformer unit is arranged in a common casting compound, and
wherein the plurality of second connecting parts protrude out of the casting compound for connection to the first power module and the second power module.

10. The transformer of claim 1 , wherein a connection between the capacitor and a first connecting part of the one or more first connecting parts or one second connecting part of the plurality of second connecting parts includes a solder connection, the solder connection including an inertion with a flat part of the first connecting part or the one second connecting part into a groove of the capacitor in which capacitor terminals end, and a connection to the first connecting part or the one second connecting part with solder.

11. The transformer of claim 1 , wherein the at least one winding is a primary winding, a secondary winding or the primary winding and the secondary winding of the transformer.

12. The transformer of claim 1 , wherein the one or more first connecting parts and the plurality of second connecting parts are flat parts wires, stranded wires, or any combination thereof.

13. The transformer of claim 1 , wherein the DC/DC voltage converter is a series resonant converter in which the first winding terminal is connected to the second capacitor arrangement terminal, and in which the second winding terminal is configured for connection to the second power module, and in which the first capacitor arrangement terminal is configured for connection to the first power module.

14. The transformer of claim 1 , wherein the DC/DC voltage converter is a parallel resonant converter, in which the first winding terminal is connected to the first capacitor arrangement terminal and the second winding terminal is connected to the second capacitor arrangement terminal, and in which the first winding terminal is configured for connection to the first power module and in which the second winding terminal is configured for connection to the second power module.

15. The transformer of claim 1 , wherein the transformer is for a resonant converter.

Assignees

• Siemens Ag

Inventors

• Lutze Marcel
• Pfeifer Markus

Classifications

• H01F27/306 Primary

  Fastening or mounting coils or windings on core, casing or other support · CPC title

• H01F27/2828

  Construction of conductive connections, of leads · CPC title

• H01F27/29

  Terminals; Tapping arrangements {for signal inductances} · CPC title

• H02M3/325

  using devices of a triode or a transistor type requiring continuous application of a control signal · CPC title

• H02M3/33573

  Full-bridge at primary side of an isolation transformer · CPC title