Calcination system with thermal energy storage system

Patent metadata

Field	Value
Publication number	US-11867096-B2
Application number	US-202318171593-A
Country	US
Kind code	B2
Filing date	Feb 20, 2023
Priority date	Nov 30, 2020
Publication date	Jan 9, 2024
Grant date	Jan 9, 2024

Abstract

An energy storage system converts variable renewable electricity (VRE) to continuous heat at over 1000° C. Intermittent electrical energy heats a solid medium. Heat from the solid medium is delivered continuously on demand. An array of bricks incorporating internal radiation cavities is directly heated by thermal radiation. The cavities facilitate rapid, uniform heating via reradiation. Heat delivery via flowing gas establishes a thermocline which maintains high outlet temperature throughout discharge. Gas flows through structured pathways within the array, delivering heat which may be used for processes including calcination, hydrogen electrolysis, steam generation, and thermal power generation and cogeneration. Groups of thermal storage arrays may be controlled and operated at high temperatures without thermal runaway via deep-discharge sequencing. Forecast-based control enables continuous, year-round heat supply using current and advance information of weather and VRE availability. High-voltage DC power conversion and distribution circuitry improves the efficiency of VRE power transfer into the system.

First claim

What is claimed is:

1. A calcination system, comprising:
a thermal energy storage (TES) system configured to store thermal energy derived from a renewable energy source, wherein the TES system includes:
a heating element configured to heat a storage medium using electricity from the renewable energy source; and
a blower configured to heat a non-combustive fluid including carbon dioxide by circulating the non-combustive fluid through the heated storage medium;

the calcination system being configured to remove carbon dioxide from a supply of calcium carbonate, by:
receiving thermal energy obtained from the heated non-combustive fluid; and
applying the received thermal energy to the calcium carbonate.

2. The calcination system of claim 1 , being configured to apply the received thermal energy by:
injecting calcium carbonate via a first inlet; and
injecting, via a second inlet underneath the first inlet, the heated non-combustive fluid in an up-flow configuration that suspends the injected calcium carbonate.

3. The calcination system of claim 1 , further comprising:
a heat exchanger configured to heat a second fluid by transferring thermal energy from the heated non-combustive fluid into the second fluid;
wherein the calcination system is configured to apply the received thermal energy by contacting the calcium carbonate with the heated second fluid.

4. The calcination system of claim 1 , further comprising a recirculation system configured to:
recover carbon dioxide produced by the calcination system; and
recirculate the recovered carbon dioxide to the TES system for inclusion in the non-combustive fluid.

5. The calcination system of claim 1 , further comprising a pre-heater configured to:
receive additional thermal energy obtained from the heated non-combustive fluid;
apply the additional thermal energy to heat calcium carbonate to a first temperature; and
provide the heated calcium carbonate for heating to a second temperature that is higher than the first temperature.

6. The calcination system of claim 1 , further comprising a recirculation system configured to recirculate an exhaust fluid output to the TES system as an input.

7. The calcination system of claim 6 , wherein the TES system is configured to recover thermal energy from the recirculated exhaust fluid output.

8. The calcination system of claim 6 , further comprising a cooling cyclone configured to:
receive calcium carbonate; and
reduce a temperature of the calcium carbonate;
wherein the recirculation system is configured to collect, from the cooling cyclone, the exhaust fluid for recirculation.

9. The calcination system of claim 6 , wherein the recirculation system includes a filter coupled to the TES system, wherein the filter is configured to remove particulate matter from the exhaust fluid prior to the exhaust fluid being provided to the TES system.

10. The calcination system of claim 1 , wherein the blower is configured to heat the circulated non-combustive fluid to a temperature within a range of from 600° C. to 1100° C.

11. The calcination system of claim 1 , wherein the non-combustive fluid is carbon dioxide.

12. The calcination system of claim 1 , wherein the storage medium includes brick.

13. The calcination system of claim 1 , further configured to generate calcium oxide by application of the received thermal energy to the calcium carbonate.

14. The calcination system of claim 13 , further configured to provide the calcium oxide to a cement production system.

15. The calcination system of claim 1 , further comprising one or more ceramic resistive heaters configured to provide additional heat to the calcium carbonate.

16. The calcination system of claim 1 , further comprising a burner configured to supply combustion energy in addition to the thermal energy supplied by the TES system.

17. The calcination system of claim 1 , further configured to apply the received thermal energy by bringing the calcium carbonate in direct contact with the non-combustive fluid.

18. The calcination system of claim 1 , further comprising a heat exchanger configured to produce steam using thermal energy recovered from an exhaust fluid output.

19. The calcination system of claim 18 , further comprising a steam turbine configured to generate electricity using the produced steam.

20. A calcination system, comprising:
a thermal energy storage (TES) system configured to store thermal energy derived from a renewable energy source, wherein the TES system includes:
a heating element configured to heat a storage medium using electricity from the renewable energy source; and
a blower configured to heat a non-combustive fluid including carbon dioxide by circulating the non-combustive fluid through the heated storage medium;

the calcination system being configured to:
receive the heated non-combustive fluid;
contact the heated non-combustive fluid with calcium carbonate; and
remove carbon dioxide from the calcium carbonate.

21. A calcination system, comprising:
a thermal energy storage (TES) system configured to store thermal energy derived from a renewable energy source, wherein the TES system includes:
a heating element configured to heat a storage medium using electricity from the renewable energy source; and
a blower configured to heat a non-combustive fluid including carbon dioxide by circulating the non-combustive fluid through the heated storage medium;

the calcination system being configured to:
heat a second fluid with the heated non-combustive fluid;
contact the second fluid with calcium carbonate; and
remove carbon dioxide from the calcium carbonate.

Assignees

• Rondo Energy Inc

Inventors

• O'Donnell John Setel
• Von Behrens Peter Emery
• Treynor Chiaki
• Keller Jeremy Quentin
• Jonemann Matthieu
• Ratz Robert
• Ferhani Yusef Desjardins

Classifications

• H02J2101/24

  Photovoltaics · CPC title

• H02J2101/28

  Wind energy · CPC title

• H02J2101/20

  Dispersed power generation using renewable energy sources · CPC title

• B63H1/12

  with rotation axis substantially in propulsive direction · CPC title

• F01K3/02 Primary

  Use of accumulators and specific engine types; Control thereof · CPC title