Thermal energy storage assemblage with energy cogeneration

Patent metadata

Field	Value
Publication number	US-11867094-B2
Application number	US-202318117908-A
Country	US
Kind code	B2
Filing date	Mar 6, 2023
Priority date	Nov 30, 2020
Publication date	Jan 9, 2024
Grant date	Jan 9, 2024

Abstract

An energy storage system converts variable renewable electricity (VRE) to continuous heat at over 1000° C. Intermittent electrical energy heats a solid medium. Heat from the solid medium is delivered continuously on demand. An array of bricks incorporating internal radiation cavities is directly heated by thermal radiation. The cavities facilitate rapid, uniform heating via reradiation. Heat delivery via flowing gas establishes a thermocline which maintains high outlet temperature throughout discharge. Gas flows through structured pathways within the array, delivering heat which may be used for processes including calcination, hydrogen electrolysis, steam generation, and thermal power generation and cogeneration. Groups of thermal storage arrays may be controlled and operated at high temperatures without thermal runaway via deep-discharge sequencing. Forecast-based control enables continuous, year-round heat supply using current and advance information of weather and VRE availability. High-voltage DC power conversion and distribution circuitry improves the efficiency of VRE power transfer into the system.

First claim

What is claimed is:

1. An apparatus comprising:
a thermal storage assemblage including a plurality of thermal storage blocks, wherein at least some of the thermal storage blocks include multiple fluid flow slots, wherein at least some of the fluid flow slots are configured to define fluid pathways through the thermal storage blocks;
a plurality of heater elements positioned within the thermal storage assemblage, wherein each of the plurality of heater elements is configured to heat at least one of the thermal storage blocks;
a fluid movement system configured to direct a stream of a first fluid through the fluid pathways to heat the first fluid to a specified temperature range;
a first steam generator configured to, using the first fluid, convert input feed water into input steam;
a steam turbine configured to cause generation of electricity using the input steam; and
a preheater configured to, using waste heat from the steam turbine, preheat feed water provided to a second steam generator.

2. The apparatus of claim 1 , wherein the first steam generator is a heat recovery steam generator.

3. The apparatus of claim 1 , wherein the second steam generator is a once-through steam generator.

4. The apparatus of claim 1 , further comprising a condenser coupled to the steam turbine, wherein the condenser is configured to condense steam received from the steam turbine into water.

5. The apparatus of claim 4 , further comprising a recirculation pump configured to provide, as feed water to the first steam generator, water produced by the condenser.

6. The apparatus of claim 1 , wherein the second steam generator is configured to generate steam using a second fluid from a second storage medium configured to store thermal energy.

7. The apparatus of claim 1 , wherein the preheater is configured to output a third fluid to the thermal storage assemblage.

8. The apparatus of claim 1 , wherein the steam generator includes a plurality of conduits coupled to receive the input feed water, wherein selected ones of the conduits are arranged to mitigate scale formation and overheating.

9. The apparatus of claim 8 , wherein ones of the plurality of conduits are arranged in the steam generator transversely to a path of flow of a lower temperature fluid.

10. The apparatus of claim 1 , wherein the steam turbine also provides output steam for use in an industrial process.

11. An apparatus comprising:
a thermal storage medium configured to store thermal energy produced from input electrical energy from a renewable energy source having intermittent availability;
a plurality of heater elements positioned within the thermal storage assemblage, wherein each of the plurality of heater elements is configured to heat at least one of the thermal storage blocks;
a fluid movement system configured to direct a stream of a first fluid through the fluid pathways to heat the first fluid to a specified temperature range;
a first steam generator configured to, using the first fluid, convert input feed water into input steam;
a steam turbine configured to cause generation of electricity using the input steam; and
a preheater configured to, using waste heat from the steam turbine, preheat feed water provided to a second steam generator.

12. The apparatus of claim 11 , wherein the first steam generator is a heat recovery steam generator.

13. The apparatus of claim 11 , wherein the second steam generator is a once-through steam generator.

14. The apparatus of claim 11 , further comprising a condenser coupled to the steam turbine, wherein the condenser is configured to condense steam received from the steam turbine into water.

15. The apparatus of claim 13 , further comprising a recirculation pump configured to provide, as feed water to the first steam generator, water produced by the condenser.

16. The apparatus of claim 11 , wherein the second steam generator is configured to generate steam using a second fluid from a second storage medium configured to store thermal energy.

17. The apparatus of claim 11 , wherein the preheater is configured to output a third fluid to the thermal storage assemblage.

18. The apparatus of claim 11 , wherein the steam generator includes a plurality of conduits coupled to receive the input feed water, wherein selected ones of the conduits are arranged to mitigate scale formation and overheating.

19. The apparatus of claim 18 , wherein ones of the plurality of conduits are arranged in the steam generator transversely to a path of flow of a lower temperature fluid.

20. The apparatus of claim 11 , wherein the steam turbine also provides output steam for use in an industrial process.

21. The apparatus of claim 1 , wherein waste heat from the steam turbine is fed back to the thermal storage assemblage.

22. The apparatus of claim 11 , wherein waste heat from the steam turbine is fed back to the thermal storage assemblage.

23. An apparatus comprising:
a thermal storage assemblage including a plurality of thermal storage blocks, wherein at least some of the thermal storage blocks include multiple fluid flow slots, wherein at least some of the fluid flow slots are configured to define fluid pathways through the thermal storage blocks;
a plurality of heater elements positioned within the thermal storage assemblage, wherein each of the plurality of heater elements is configured to heat at least one of the thermal storage blocks;
a fluid movement system configured to direct a stream of a first fluid through the fluid pathways to heat the first fluid to a specified temperature range;
a first steam generator configured to, using the first fluid, convert input feed water into input steam;
a steam turbine configured to cause generation of electricity using the input steam;
a preheater configured to, using waste heat from the steam turbine, preheat feed water provided to a second steam generator; and
a second fluid movement system configured to move output steam from the steam turbine for use in an industrial process.

24. The apparatus of claim 23 , wherein waste heat from the steam turbine is fed back to the thermal storage assemblage.

25. The apparatus of claim 23 , wherein the first steam generator is a heat recovery steam generator and the second steam generator is a once-through steam generator.

26. The apparatus of claim 23 , wherein the second steam generator is configured to generate steam using a second fluid from a second storage medium configured to store thermal energy.

27. The apparatus of claim 23 , which further includes a condenser and wherein a portion of the output steam from the steam turbine is condensed by the condenser into a liquid state and provided as an input to the steam generator.

28. The apparatus of claim 23 , wherein the preheater is configured to output a third fluid to the thermal storage assemblage.

29. The apparatus of claim 23 , wherein the steam generator includes a plurality of conduits coupled to receive the input feed water, wherein selected ones of the conduits are arranged to mitigate scale formation and overheating.

30. The apparatus of claim 29 , wherein ones of the plurality of conduits are arranged in the steam generator transversely to a path of flow of a lower temperature fluid.

Assignees

• Rondo Energy Inc

Inventors

• O′Donnell John Setel
• Von Behrens Peter Emery
• Treynor Chiaki
• Keller Jeremy Quentin
• Jonemann Matthieu
• Ratz Robert
• Ferhani Yusef Desjardins

Classifications

• H02J2101/24

  Photovoltaics · CPC title

• H02J2101/28

  Wind energy · CPC title

• H02J2101/20

  Dispersed power generation using renewable energy sources · CPC title

• B63H1/12

  with rotation axis substantially in propulsive direction · CPC title

• F01K3/02 Primary

  Use of accumulators and specific engine types; Control thereof · CPC title