Filter system and replaceable filter cartridge

Patent metadata

Field	Value
Publication number	US-11865481-B2
Application number	US-202217699556-A
Country	US
Kind code	B2
Filing date	Mar 21, 2022
Priority date	Dec 21, 2018
Publication date	Jan 9, 2024
Grant date	Jan 9, 2024

Abstract

A filter system can include a replaceable filter cartridge having a spinner element structured to swirl a mixed flow of compressible fluid and oil, as well as an end cap used to enclose an open interior of a filter media of the filter cartridge. The filter cartridge can be configured to interface with and be supported by a mesh holder. A housing can be attached over the filter cartridge to enclose the system and create a flow path for a mixed flow of compressible fluid and oil. The replaceable filter cartridge can be constructed of materials suitable for disposal in a waste incineration process. The mesh holder can be inserted on a combo-block and secured in place by a compression fitting. A stand pipe can extend into the interior of the filter media and be coupled with a central passage of the mesh holder.

First claim

What is claimed is:

1. An apparatus comprising:
a filter cartridge including:
a filter media that extends along an axial direction and having a circular cross section, the filter media structured to remove lubricant entrained in a flow of compressed gas; and
an end cap connected at a first axial end of the filter media to enclose an open interior of the filter media,
wherein the end cap includes an arcing groove on an inside surface of the end cap, the arcing groove defined between an inner groove wall and an outer groove wall, where a distance between the inner groove wall and the outer groove wall is sized to fit the filter media and a secondary filter media, and wherein the end cap is defined by a peripheral boundary and has a blunted protrusion extending from an interior of the peripheral boundary, the blunted protrusion structured to contact an inner surface of a filter housing to provide a positive pressure to the filter cartridge.

2. The apparatus of claim 1 , wherein the end cap includes a single blunted protrusion located radially inward from an outer periphery of the end cap.

3. The apparatus of claim 1 , the blunted protrusion taking the form of a nub having a rounded contact point, and wherein the blunted protrusion extends from the center of the end cap.

4. The apparatus of claim 3 , wherein the end cap is chemically bonded to the filter media, and wherein the end cap is made from an end cap material having a composition that will exothermically oxidize under elevated temperatures.

5. The apparatus of claim 1 , wherein the arcing groove is an annular shaped groove, and wherein the end cap is chemically bonded to the filter media.

6. The apparatus of claim 1 , wherein a spinner is affixed to a second axial end of the filter media opposite the first axial end, wherein the spinner is affixed via chemical bonding, and wherein the filter cartridge with end cap and spinner are constructed as a modular device capable of being handled as a unitary whole as the filter cartridge is inserted into a filter housing.

7. The apparatus of claim 6 , wherein the filter media is made of a material that combusts under elevated temperatures, wherein the end cap is made of a material that combusts under elevated temperatures, and wherein the spinner is made of a material that combusts under elevated temperatures.

8. The apparatus of claim 7 , wherein the spinner includes a plurality of passages structured to impart a circumferential rotation to a flow of fluids passing through the spinner, and wherein the plurality of passages is defined by a plurality of spinner vanes.

9. An apparatus comprising:
a filter housing;
a mesh holder disposed within the filter housing;
a mesh filter member supported by the mesh holder; and
a replaceable filter cartridge removably connected to the mesh holder, the replaceable filter cartridge inserted around the mesh filter member, the replaceable filter cartridge having a filter media that extends along an axial direction, the filter media configured to remove lubricant entrained in a flow of compressed gas, the filter cartridge including an end cap connected at a first axial end of the filter media to enclose an open interior of the filter media,
wherein the end cap includes an arcing groove on an inside surface of the end cap, the arcing groove defined between an inner groove wall and an outer groove wall, where a distance between the inner groove wall and the outer groove wall is sized to fit the filter media and a secondary filter media, and wherein the end cap is defined by a peripheral boundary and has a blunted protrusion extending from an interior of the peripheral boundary, the blunted protrusion structured to contact an inner surface of a filter housing to provide a positive pressure to the filter cartridge.

10. The apparatus of claim 9 , wherein the end cap comprises a single blunted protrusion located radially inward from an outer periphery of the end cap.

11. The apparatus of claim 9 , wherein the blunted protrusion comprises a nub having a rounded contact point, and wherein the blunted protrusion extends from the center of the end cap.

12. The apparatus of claim 11 , wherein the end cap is chemically bonded to the filter media, and wherein the end cap comprises an end cap material having a composition configured to exothermically oxidize under elevated temperatures.

13. The apparatus of claim 9 , wherein the arcing groove comprises an annular shaped groove, and wherein the end cap is chemically bonded to the filter media.

14. The apparatus of claim 9 , wherein a spinner is affixed to a second axial end of the filter media opposite the first axial end via chemical bonding, and wherein the filter cartridge with end cap and spinner comprise a modular device configured to be handled as a unitary whole as the filter cartridge is inserted into a filter housing.

15. The apparatus of claim 14 , wherein the filter media comprises a material that combusts under elevated temperatures, wherein the end cap comprises a material that combusts under elevated temperatures, and wherein the spinner comprises a material that combusts under elevated temperatures.

16. The apparatus of claim 15 , wherein the spinner includes a plurality of passages configured to impart a circumferential rotation to a flow of fluids passing through the spinner, and wherein the plurality of passages is defined by a plurality of spinner vanes.

17. An apparatus comprising:
a filter cartridge having a filter media that extends along an axial direction of the filter cartridge, the filter media configured to remove lubricant entrained in a flow of compressed gas; and
an end cap connected at a first axial end of the filter media to enclose an open interior of the filter media,
wherein the end cap includes an arcing groove on an inside surface of the end cap, the annular-shaped arcing groove defined between an inner groove wall and an outer groove wall, where a distance between the inner groove wall and the outer groove wall is sized to fit the filter media and a secondary filter media, and wherein the end cap is defined by a peripheral boundary and has a blunted protrusion extending from an interior of the peripheral boundary, the blunted protrusion configured to contact an inner surface of a filter housing to provide a positive pressure to the filter cartridge, and wherein the end cap is chemically bonded to the filter media.

18. The apparatus of claim 17 , wherein the distance between the inner and outer groove walls is sized to accommodate a secondary filter media in addition to the filter media chemically bonded to the end cap.

Assignees

• Ingersoll Rand Industrial Us Inc

Inventors

• Lucas Michael J
• Leamon Christopher
• Mcguinness Daniel Patrick

Classifications

• B01D46/0015 Primary

  Throw-away type filters · CPC title

• B01D46/0005 Primary

  Mounting of filtering elements within casings, housings or frames (B01D46/2422 takes precedence) · CPC title

• B01D46/0045

  by using vanes · CPC title

• B01D46/2414 Primary

  End caps including additional functions or special forms · CPC title

• F01M2011/038

  comprising lubricant-air separators · CPC title