Energy bank including integrated supercapacitor-battery structures

Patent metadata

Field	Value
Publication number	US-11862395-B2
Application number	US-202117539045-A
Country	US
Kind code	B2
Filing date	Nov 30, 2021
Priority date	Nov 30, 2021
Publication date	Jan 2, 2024
Grant date	Jan 2, 2024

Abstract

An energy bank includes a plurality of integrated energy storage devices including a plurality of supercapacitors, a plurality of batteries and a plurality of metal shells. Each of the integrated energy storage devices includes a supercapacitor, a battery surrounding the supercapacitor and a metal shell surrounding the battery. The battery forms a shell around an exterior surface of the supercapacitor. The battery includes a first anode, a first cathode, and an electrolyte disposed between the first anode and the first cathode. The supercapacitor includes a second anode, a second cathode, and a separator disposed between the second anode and the second cathode.

First claim

What is claimed is:

1. An energy storage bank comprising:
a plurality of integrated energy storage devices comprising a plurality of supercapacitors, a plurality of batteries and a plurality of metal shells, each of the integrated energy storage devices comprising:
a supercapacitor;
a battery surrounding the supercapacitor such that the battery forms a shell around an exterior surface of the supercapacitor; and
a metal shell surrounding the battery,
the battery including a first anode, a first cathode, and an electrolyte disposed between the first anode and the first cathode,
the supercapacitor including a second anode, a second cathode, and a separator disposed between the second anode and the second cathode, and
the supercapacitor having a cylindrical structure in which the second anode, the second cathode and the separator are wound together.

2. The energy storage bank according to claim 1 , wherein
the battery has a hexagonal shape.

3. The energy storage bank according to claim 1 , further comprising
for each of the integrated energy storage devices, an insulating material surrounding the exterior surface of the supercapacitor, the insulating material being disposed between the battery and the supercapacitor.

4. The energy storage bank according to claim 1 , wherein
the metal shell is formed of at least one of aluminum, stainless steel and copper.

5. The energy storage bank according to claim 1 , wherein
the plurality of metal shells is interconnected to form a metal frame.

6. The energy storage bank according to claim 5 , wherein
at least one flow passage is provided within the metal frame.

7. The energy storage bank according to claim 1 , wherein
the battery is a lithium ion battery or a solid state battery.

8. The energy storage bank according to claim 1 , wherein
at least one of the second anode and the second cathode comprises at least one layer of a composite material including graphene and a metal oxide.

9. The energy storage bank according to claim 8 , wherein
the metal oxide includes at least one transition metal selected from the group consisting of: ruthenium, manganese, and cobalt.

10. The energy storage bank according to claim 8 , wherein
the composite material includes 5 wt % to 30 wt % of the metal oxide relative to a total weight of the composite material.

11. The energy storage bank according to claim 1 , further comprising
a plurality of supercapacitor leads, each of the supercapacitor leads connected to one of the plurality of supercapacitors; and
a plurality of battery leads, each of the battery leads connected to one of the plurality of batteries.

12. The energy storage bank according to claim 1 , wherein
each of the plurality of supercapacitor leads is in contact with an adjacent one of the plurality of supercapacitor leads to form a first line and each of the plurality of battery leads is in contact with an adjacent one of the plurality of battery leads to form a second line, and
the first line and the second line form a gas flow passage therebetween.

13. The energy storage bank according to claim 1 , further comprising
a single battery lead that connects each of the plurality of batteries in a first row, and
a single supercapacitor lead that connects each of the plurality of supercapacitors in a second row, wherein
the single battery lead runs alongside the single supercapacitor lead and a gas flow passage is defined between the first row and the second row.

14. The energy storage bank according to claim 13 , wherein
a heat exchanger is located within the gas flow passage, and
the heat exchanger is one of a heat pipe and a tube and fin heat exchanger.

15. The energy storage bank according to claim 1 , wherein
a heat exchanger is connected to a surface of at least one of the batteries.

16. An energy storage bank comprising:
a plurality of integrated energy storage devices comprising a plurality of supercapacitors, a plurality of batteries and a plurality of metal shells, each of the integrated energy storage devices comprising:
a supercapacitor;
a battery surrounding the supercapacitor such that the battery forms a shell around an exterior surface of the supercapacitor; and
a metal shell surrounding the battery,
the battery including a first anode, a first cathode, and an electrolyte disposed between the first anode and the first cathode,
the supercapacitor including a second anode, a second cathode, and a separator disposed between the second anode and the second cathode,
each of the plurality of supercapacitor leads being in contact with an adjacent one of the plurality of supercapacitor leads to form a first line and each of the plurality of battery leads is in contact with an adjacent one of the plurality of battery leads to form a second line, and
the first line and the second line forming a gas flow passage therebetween.

17. An energy storage bank comprising:
a plurality of integrated energy storage devices comprising a plurality of supercapacitors, a plurality of batteries and a plurality of metal shells,
at least one battery lead that connects each of the plurality of batteries in a first row; and
at least one supercapacitor lead that connects each of the plurality of supercapacitors in a second row,
each of the integrated energy storage devices comprising:
a supercapacitor;
a battery surrounding the supercapacitor such that the battery forms a shell around an exterior surface of the supercapacitor; and
a metal shell surrounding the battery,
the battery including a first anode, a first cathode, and an electrolyte disposed between the first anode and the first cathode,
the supercapacitor including a second anode, a second cathode, and a separator disposed between the second anode and the second cathode,
each of the at least one battery lead being parallel to each of the at least one supercapacitor lead on an upper end and a lower end of each of the plurality of integrated energy storage devices.

Assignees

• Nissan North America Inc

Inventors

• Gumeci Cenk
• Patil Sandeep

Classifications

• H01G11/08 Primary

  Structural combinations, e.g. assembly or connection, of hybrid or EDL capacitors with other electric components, at least one hybrid or EDL capacitor being the main component · CPC title

• H01G11/06 Primary

  with one of the electrodes allowing ions to be reversibly doped thereinto, e.g. lithium ion capacitors [LIC] · CPC title

• H01G11/10

  Multiple hybrid or EDL capacitors, e.g. arrays or modules (housings, cases, encapsulations or mountings thereof H01G11/78) · CPC title

• H01G11/18

  against thermal overloads, e.g. heating, cooling or ventilating · CPC title

• H01G11/32

  Carbon-based · CPC title