HVAC systems with evaporator bypass and supply air recirculation and methods of using same

Patent metadata

Field	Value
Publication number	US-11859849-B2
Application number	US-202218047837-A
Country	US
Kind code	B2
Filing date	Oct 19, 2022
Priority date	Mar 18, 2019
Publication date	Jan 2, 2024
Grant date	Jan 2, 2024

Abstract

An HVAC system includes an evaporator coil disposed between a return air duct and a supply air duct. The system includes a compressor fluidically connected to the evaporator coil, and a blower for providing a flow of air through the HVAC system. A controller determines an operating mode of the HVAC system.

First claim

What is claimed is:

1. A heating, ventilation, and air conditioning (HVAC) system comprising:
an evaporator coil disposed between a return air duct and a supply air duct;
a compressor fluidically connected to the evaporator coil;
a blower disposed between the evaporator and the supply air duct, wherein the blower provides a flow of air through the HVAC system;
an evaporator bypass line fluidically connecting the return air duct to an output airstream of the evaporator coil, the evaporator bypass line comprising a bypass damper for adjusting a first flow of air to an input of the evaporator coil and a second flow of air to the output airstream of the evaporator coil via the evaporator bypass line; and
a controller operatively coupled to the compressor, the blower, the recirculation damper, and the bypass damper, the controller operable to:
determine an operating mode of the HVAC system;
determine a predetermined threshold ratio value for the operating mode;
determine whether a ratio of a minimum operating flow rate of the blower to a speed of the compressor is greater than the predetermined threshold ratio value for the operating mode; and
responsive to a determination that the ratio is greater than the predetermined threshold ratio value, determine a bypass portion of the first flow of air to divert from the return air duct to the output airstream of the evaporator coil based on the speed of the compressor and the predetermined threshold ratio value for the operating mode.

2. The HVAC system of claim 1 , wherein the operating mode of the HVAC system is a cooling mode and the predetermined threshold ratio value is a cooling threshold value.

3. The HVAC system of claim 1 , wherein the operating mode of the HVAC system is a dehumidification mode and the predetermined threshold ratio value is a dehumidification threshold value.

4. The HVAC system of claim 1 , wherein an S/T Ratio of the HVAC system is equal to or less than 0.75.

5. The HVAC system of claim 1 , the system further comprising a condenser fluidically connected to the compressor for condensing a refrigerant; and an expansion valve fluidically connected to the condenser and the evaporator coil for increasing a volume of the refrigerant.

6. A method of operating an HVAC system, the method comprising:
fluidically connecting a return air duct to an output airstream of an evaporator coil using an evaporator bypass line;
determining, by a controller of the HVAC system, an operating mode of the HVAC system;
determining, by the controller, a predetermined threshold ratio value for the operating mode;
determining, by the controller, whether a ratio of a minimum operating flow rate of a blower of the HVAC system to a speed of a compressor of the HVAC system is greater than the predetermined threshold ratio value for the operating mode; and
responsive to determining that the ratio is greater than the predetermined threshold ratio value, determining, by the controller, a bypass portion of a flow of air to divert from the return air duct to the output airstream of the evaporator coil based on the speed of the compressor and the predetermined threshold ratio value for the operating mode.

7. The method of claim 6 , wherein the operating mode of the HVAC system is a cooling mode and the predetermined threshold ratio value is a cooling threshold value.

8. The method of claim 6 , wherein the operating mode of the HVAC system is a dehumidification mode and the predetermined threshold ratio value is a dehumidification threshold value.

9. The method of claim 6 , wherein an S/T Ratio of the HVAC system is equal to or less than 0.75.

10. The method of claim 6 , wherein the HVAC system further comprises a condenser fluidically connected to the compressor for condensing a refrigerant; and an expansion valve fluidically connected to the condenser and the evaporator coil for increasing a volume of the refrigerant.

11. A heating, ventilation, and air conditioning (HVAC) system comprising:
an evaporator coil disposed between a return air duct and a supply air duct;
a compressor fluidically connected to the evaporator coil;
a blower disposed between the evaporator and the supply air duct for providing a flow of air through the HVAC system;
an evaporator bypass line fluidically connecting the return air duct to an output airstream of the evaporator coil, the evaporator bypass line comprising a bypass damper for adjusting a first flow of air to an input of the evaporator coil and a second flow of air to the output airstream of the evaporator coil via the evaporator bypass line; and
a controller operatively coupled to the compressor, the blower, and the bypass damper, the controller operable to:
determine an operating mode of the HVAC system;
determine whether the minimum operating flow rate of the blower is greater than a predetermined supply air flow rate of the HVAC system; and
responsive to a determination that the minimum operating flow rate of the blower is greater than the predetermined supply air flow rate of the HVAC system, determine a recirculation portion of the first flow of air to divert from the supply air duct to the return air duct based on a difference between the minimum operating flow rate of the blower and the predetermined supply air flow rate of the HVAC system.

12. The HVAC system of claim 11 , wherein the operating mode of the HVAC system is a cooling mode and the predetermined threshold ratio value is a cooling threshold value.

13. The HVAC system of claim 11 , wherein the operating mode of the HVAC system is a dehumidification mode and the predetermined threshold ratio value is a dehumidification threshold value.

14. The HVAC system of claim 11 , wherein an S/T Ratio of the HVAC system is equal to or less than 0.75.

15. The HVAC system of claim 11 , the system further comprising a condenser fluidically connected to the compressor for condensing a refrigerant; and an expansion valve fluidically connected to the condenser and the evaporator coil for increasing a volume of the refrigerant.

Assignees

• Lennox Ind Inc

Inventors

• Goel Rakesh
• Sathyamurthi Vijay

Classifications

• F24F11/81 Primary

  by controlling the air supply to heat-exchangers or bypass channels · CPC title

• F24F3/14

  by humidification; by dehumidification · CPC title

• F24F11/65

  for selecting an operating mode · CPC title

• F24F3/048

  with temperature control at constant rate of air-flow · CPC title

• F24F2003/144

  by dehumidification only · CPC title