Module for a system for synchronizing and driving a transmission gearbox countershaft

Patent metadata

Field	Value
Publication number	US-11859696-B2
Application number	US-202217668951-A
Country	US
Kind code	B2
Filing date	Feb 10, 2022
Priority date	Feb 22, 2021
Publication date	Jan 2, 2024
Grant date	Jan 2, 2024

Abstract

A module for a system for driving and synchronizing a countershaft of a transmission gearbox. The module includes a coupling device having an input element intended to be rotationally coupled to a reversible electric machine and an output element intended to be rotationally coupled to the countershaft. The coupling device has a coupled state in which the clutch device is able to transmit torque between the input element and the output element and an uncoupled state in which the input element and the output element are uncoupled. Also included is a lock-up device which has a lock-up state in which said lock-up device blocks the rotation of the input element of the clutch device, and a released state in which said lock-up device allows the input element to rotate.

First claim

The invention claimed is:

1. A module for a system for driving and synchronizing a countershaft of a transmission gearbox, said module comprising:
a bearing part intended to be mounted without an ability to rotate on a chassis of a vehicle;
a coupling device able to rotate with respect to the bearing part comprising an input element intended to be rotationally coupled to a reversible electric machine and an output element intended to be rotationally coupled to the countershaft, the coupling device having a coupled state in which a clutch device is able to transmit torque between the input element and the output element and an uncoupled state in which the input element and the output element are uncoupled; and
a lock-up device which has a lock-up state in which said lock-up device blocks the rotation of the input element of the clutch device with respect to the bearing part, and a released state in which said lock-up device allows the input element to rotate with respect to the bearing part.

2. The module according to claim 1 , wherein the lock-up device comprises a mobile element able to move between a lock-up position in which said mobile element is in contact with the input element in order to block the rotation thereof, and a released position in which said mobile element is distanced from the input element in order to allow the rotation thereof.

3. The module according to claim 2 , wherein the input element comprises an input hub which is supported and guided in rotation inside the bearing part and wherein, in the lock-up position, the mobile element is in contact with the input hub.

4. The module according to claim 3 , wherein the lock-up device comprises a plurality of orifices made on an external perimeter of the input hub and wherein the mobile element is a pin which is mounted to slide in a bore made in the bearing part and which has an end which is inserted into one of the orifices when the pin is in the lock-up position.

5. The module according to claim 4 , wherein the orifices have chamfered entrances and the pin has a chamfered end, the chamfered entrances and the chamfered end being configured to facilitate insertion of the pin into the orifices in the lock-up position.

6. The module according to claim 3 , wherein the lock-up device comprises a plurality of teeth made on an external perimeter of the input hub and wherein the mobile element is a lever articulated about an axis (Y) parallel to and distant from the axis of rotation (X) of the countershaft and which has an end which is inserted between two teeth when the lever is in the lock-up position.

7. The module according to claim 2 , wherein the lock-up device comprises a return member configured to return the mobile element to the released position and is connected to a pneumatic or hydraulic operating circuit which is configured to move the mobile element towards the lock-up position.

8. The module according to claim 1 , further comprising a reduction gearset which is coupled to the input element of the coupling device and is intended to rotationally couple the input element of the coupling device to the reversible electric machine and wherein, in the lock-up state, the lock-up device collaborates with a gear of the reduction gearset in order to block rotation thereof.

9. The module according to claim 1 , wherein the coupling device is a multidisc wet clutch device.

10. A system for driving and synchronizing a countershaft of a transmission gearbox comprising a module according to claim 1 , wherein the reversible electric machine comprises a rotor coupled to the input element of the coupling device.

11. A transmission assembly comprising a transmission gearbox which comprises a primary shaft intended to be connected to a main engine, a secondary shaft intended to be connected to driven wheels of a vehicle, and a countershaft able to be coupled to an output shaft and to an input shaft by gearsets, the transmission assembly further comprising a drive and synchronization system according to claim 10 , the output element of the coupling device being rotationally coupled to the countershaft.

12. A vehicle comprising a transmission assembly according to claim 11 , the main engine being connected to the primary shaft by a clutch device and driven wheels connected to the secondary shaft.

13. A method for controlling a system for driving and synchronizing a countershaft of a transmission gearbox according to claim 10 , comprising the step of moving the lock-up device from the released state to the lock-up state in response to the detection of a critical event.

14. The method according to claim 13 , wherein the critical event is indicative of a malfunctioning of the reversible electric machine, of a state of charge of a battery that powers the reversible electric machine that is above a maximum charge threshold, of a temperature lower than a minimum temperature of use of the battery or of a temperature higher than a maximum temperature of use of the battery.

15. The method according to claim 13 , wherein, in response to an instruction to change a gear ratio when the lock-up device is in the lock-up state, the coupling device is controlled according to a signal representative of a setpoint rotational speed of the countershaft so that the coupling device applies a resistive torque that allows the countershaft to attain the setpoint rotational speed of the countershaft.

16. The module according to claim 3 , wherein the lock-up device comprises a return member configured to return the mobile element to the released position and is connected to a pneumatic or hydraulic operating circuit which is configured to move the mobile element towards the lock-up position.

17. The module according to claim 2 , wherein the coupling device is a multidisc wet clutch device.

18. A system for driving and synchronizing a countershaft of a transmission gearbox comprising a module according to claim 2 and the reversible electric machine comprising a rotor coupled to the input element of the coupling device.

19. The method according to claim 14 , wherein, in response to an instruction to change a gear ratio when the lock-up device is in the lock-up state, the coupling device is controlled according to a signal representative of a setpoint rotational speed of the countershaft so that the coupling device applies a resistive torque that allows the countershaft to attain the setpoint rotational speed of the countershaft.

20. The module according to claim 4 , wherein the lock-up device comprises a return member configured to return the mobile element to the released position and is connected to a pneumatic or hydraulic operating circuit which is configured to move the mobile element towards the lock-up position.

Assignees

• Valeo Embrayages

Inventors

• Vassieux Loic
• Lheureux Dominique

Classifications

• F16H3/126 Primary

  using an electric drive · CPC title

• B60K6/36

  characterised by the transmission gearings · CPC title

• F16H3/091

  including a single countershaft · CPC title

• F16H63/36

  Interlocking devices · CPC title

• B60K6/48

  Parallel type · CPC title