Seal bag for seal of an electric submersible pump

Patent metadata

Field	Value
Publication number	US-11859475-B2
Application number	US-202016920349-A
Country	US
Kind code	B2
Filing date	Jul 2, 2020
Priority date	Jul 2, 2020
Publication date	Jan 2, 2024
Grant date	Jan 2, 2024

Abstract

An electric submersible pump includes a pump and an electric motor coupled to the pump. An electric submersible pump also includes a seal that is positioned between the pump and the electric motor. The seal has an outer housing and a seal bag internal to the outer housing. The seal bag has an outer layer and an inner layer. The outer layer is made from a first material to maintain the structure of the seal bag in a swellable state within the wellbore environment. The inner layer is made from a second material that can swell in response to contact with a polar substance and seal a tear in the outer layer of the seal bag.

First claim

What is claimed is:

1. An electric submersible pump, comprising:
a pump;
an electric motor that is coupled to the pump; and
a seal positioned between the pump and the electric motor, the seal having an outer housing and a seal bag internal to the outer housing, the seal bag including an outer layer and an inner layer, the outer layer being made from a first material to retain a structure of the outer layer in a swellable state in a wellbore, the inner layer being made from a second material that is swellable in the wellbore in response to contact with a polar substance to seal a tear in the outer layer, wherein the outer layer has a surface that comprises a third material to prevent friction coupling of the outer layer in the swellable state to an inside surface of the outer housing, the third material different than the first material and the second material.

2. The electric submersible pump of claim 1 , wherein the seal bag includes a middle layer between the inner layer and the outer layer.

3. The electric submersible pump of claim 2 , wherein the middle layer is at least one of a mesh material or a tape material.

4. The electric submersible pump of claim 2 , wherein the middle layer is a liquid.

5. The electric submersible pump of claim 1 , wherein the outer layer is positioned between the inner layer and the outer housing, wherein the outer layer is swellable to the swellable state to contact the outer housing, wherein the inner layer is swellable in response to contact with the polar substance to exhibit a force on the outer layer toward the outer housing to seal the tear in the outer layer to prevent fluid from the wellbore from contacting the electric motor.

6. The electric submersible pump of claim 5 , wherein the seal bag defines a chamber in which a shaft is positioned to provide mechanical communication between the electric motor and the pump.

7. The electric submersible pump of claim 1 , wherein the outer housing has an inside surface with a coating to prevent friction coupling between the inside surface of the outer housing and the surface of the outer layer.

8. A method comprising:
running an electric submersible pump into a wellbore, the electric submersible pump including a pump, an electric motor coupled to the pump, and a seal, the seal including an outer housing and a seal bag internal to the outer housing, the seal bag including an outer layer and an inner layer, wherein the outer layer has a surface that comprises a material that prevents friction coupling of the outer layer in a swellable state to an inside surface of the outer housing, the material different than materials of the outer layer and of the inner layer;
swelling, by the outer layer while retaining a structure of the outer layer, to contact the outer housing; and
swelling, by the inner layer, to seal a tear in the outer layer in response to the inner layer contacting a polar substance.

9. The method of claim 8 , wherein swelling, by the outer layer while retaining the structure of the outer layer, to contact the outer housing comprises:
preventing friction coupling between the outer layer and an inside surface of the outer housing by the surface of the outer layer.

10. The method of claim 8 , wherein the seal bag further includes a middle layer between the inner layer and the outer layer.

11. The method of 8 , wherein the outer layer is positioned between the inner layer and the outer housing,
wherein swelling, by the inner layer, to seal the tear in the outer layer in response to the inner layer contacting the polar substance comprises the inner layer exhibiting a force on the outer layer toward the outer housing to seal the tear in the outer layer to prevent fluid from the wellbore from contacting the electric motor.

12. The method of claim 8 , further comprising:
preventing, by a coating on an inside surface of the outer housing, the inside surface of the outer housing from forming a friction coupling with the outer layer.

13. The method claim 8 , further comprising:
mechanically coupling, by a shaft within a chamber defined by the seal bag, the electric motor to the pump.

Assignees

• Halliburton Energy Services Inc

Inventors

• Beck David Christopher
• Dinkins Walter

Classifications

• E21B43/128 Primary

  Adaptation of pump systems with down-hole electric drives · CPC title

• F04B47/06 Primary

  having motor-pump units situated at great depth · CPC title

• F04B53/16

  Casings; Cylinders; Cylinder liners or heads; Fluid connections · CPC title

• F04D13/086

  the pump and drive motor are both submerged · CPC title

• F04D13/10

  adapted for use in mining bore holes · CPC title