Electrical measurement of a green object during sintering

Patent metadata

Field	Value
Publication number	US-11858041-B2
Application number	US-201915734604-A
Country	US
Kind code	B2
Filing date	Jan 15, 2019
Priority date	Jan 15, 2019
Publication date	Jan 2, 2024
Grant date	Jan 2, 2024

Abstract

In an example implementation, a sintering system includes a support structure in a sintering furnace to support a token green object during a sintering process. The system includes wires installed into the furnace and through the support structure to contact the object. An impedance meter is operatively coupled to the wires to determine electrical impedance of the object during the sintering process.

First claim

What is claimed is:

1. A sintering system comprising:
a support structure in a sintering furnace to support a token green object during a sintering process;
wires installed into the furnace and through the support structure to contact the object; and,
an impedance meter operatively coupled to the wires to determine electrical impedance of the object during the sintering process.

2. A system as in claim 1 , wherein the impedance meter comprises:
a voltage source operatively coupled to the wires to provide voltage across the object; and,
a current meter operatively coupled to the wires to measure current through the object resulting from the voltage across the object;
wherein the impedance meter determines the impedance of the object from the voltage and the measured current.

3. A system as in claim 2 , wherein the wires comprise two wires such that the voltage source and the current meter are coupled to the same two wires.

4. A system as in claim 2 , wherein the wires comprise four wires comprising a first set of two wires and a second set of two wires, and wherein the voltage source is coupled to the first set of two wires and the current meter is coupled to the second set of two wires.

5. A system as in claim 1 , wherein each wire comprises a contact electrode elevated above a surface of the support structure on which the token green object is supported to maintain contact with the token green object.

6. A system as in claim 1 , wherein each wire comprises a contact electrode that is flush with a surface of the support structure on which the token green object is supported to maintain contact with the token green object.

7. A system as in claim 1 , further comprising:
a controller to compare the impedance from the impedance meter with a predetermined target impedance, and to initiate a furnace cool down phase when the impedance reaches the target impedance.

8. A method of sintering comprising:
during a sintering process, heating a sintering furnace to a sintering temperature;
measuring electrical impedance across a token green object in the furnace during the sintering process;
determining a sintering endpoint when the impedance reaches a target impedance; and,
initiating a furnace cool down phase based on determining the sintering endpoint.

9. A method as in claim 8 , wherein measuring impedance comprises:
applying AC voltage across the token green object;
measuring current through the object; and,
calculating the impedance from the applied voltage and the measured current.

10. A method as in claim 9 , wherein:
applying AC voltage comprises applying AC voltage through two wires operatively coupled to the object; and,
measuring current comprises measuring current through the two wires.

11. A method as in claim 9 , wherein:
applying AC voltage comprises applying AC voltage through a first set of two wires operatively coupled to the object; and,
measuring current comprises measuring current through a second set of two wires operatively coupled to the object.

12. A method as in claim 9 , wherein:
applying AC voltage comprises applying AC voltage through first and third wires operatively coupled to the object; and,
measuring current comprises measuring current through a second wire and the third wire operatively coupled to the object.

13. A sintering furnace comprising:
a shelf insertable into the furnace to support green objects during a sintering process, the objects to include a token green object;
wires operatively coupled to an impedance meter to deliver electric current through the token green object and measure impedance across the token green object;
a support structure on the shelf to support the token green object and the wires so that electrodes at ends of the wires maintain contact with the token green object throughout the sintering process; and,
a controller to compare the measured impedance with a target impedance and to initiate a furnace cool down phase when the measured impedance reaches the target impedance.

14. A sintering furnace as in claim 13 , wherein the wires comprise a set of wires selected from a set of two wires, a set of three wires, and a set of four wires.

15. A sintering furnace as in claim 13 wherein the wires comprise high temperature resistant materials selected from Tungsten, Platinum, Molybdenum, Titanium, Carbone, Steel, and Palladium.

Assignees

• Hewlett Packard Development Co

Inventors

• Long Greg
• Van Brocklin Andrew L
• Champion David

Classifications

• B22F10/85 Primary

  for controlling or regulating additive manufacturing processes · CPC title

• B22F3/003 Primary

  Apparatus, e.g. furnaces (in general F27B) · CPC title

• B22F10/40

  Structures for supporting workpieces or articles during manufacture and removed afterwards · CPC title

• G01N27/043

  of a granular material · CPC title

• B22F2203/11

  temperature, temperature profile · CPC title