Medical devices with flexible circuit assemblies

Patent metadata

Field	Value
Publication number	US-11857148-B2
Application number	US-202017031099-A
Country	US
Kind code	B2
Filing date	Sep 24, 2020
Priority date	Jan 10, 2014
Publication date	Jan 2, 2024
Grant date	Jan 2, 2024

Abstract

Medical devices for sympathetic nerve modulation are disclosed. An example medical device for sympathetic nerve modulation may include a catheter shaft having a distal region. An expandable member may be coupled to the distal region. A flexible circuit assembly may be attached to the expandable member. The flexible circuit assembly may include a first electrode strip, a second electrode strip, and a sensor strip disposed between the first electrode strip and the second electrode strip. The first electrode strip may include a first electrode. The second electrode strip may include a second electrode. The first electrode and the second electrode may define a pair of bipolar electrodes.

First claim

What is claimed is:

1. A medical device, comprising:
a catheter shaft having a longitudinal axis;
a balloon comprising a cylindrical balloon body coupled to the catheter shaft;
a flexible circuit assembly coupled to the catheter shaft and the balloon, the flexible circuit assembly comprising a polymer substrate, a distal portion of the polymer substrate comprising the following distinct portions: an elongate first electrode strip, an elongate second electrode strip, and an elongate sensor strip disposed between and spaced apart from the first electrode strip and the second electrode strip over at least a portion of a length of the elongate sensor strip;
wherein a plurality of electrodes is disposed over the first electrode strip;
wherein a plurality of electrodes is disposed over the second electrode strip; and
wherein a plurality of sensors is disposed over the sensor strip.

2. The medical device of claim 1 , wherein at least a portion of the flexible circuit assembly that is positioned on the cylindrical body of the balloon is canted relative to the longitudinal axis of the catheter shaft and wherein the portion of the flexible circuit assembly that is canted is oriented at an angle of 45 degrees or less relative to the longitudinal axis of the catheter shaft.

3. The medical device of claim 1 , wherein at least a portion of the flexible circuit assembly that is positioned on the cylindrical body of the balloon is canted relative to the longitudinal axis of the catheter shaft and wherein the portion of the flexible circuit assembly that is canted is oriented at an angle of 5-30 degrees relative to the longitudinal axis of the catheter shaft.

4. The medical device of claim 1 ,
wherein one or more bipolar electrode pairs are defined by electrodes from the plurality of electrodes of the first flexible strip paired with electrodes from the plurality of electrodes of the second flexible strip.

5. The medical device of claim 4 , wherein the first flexible strip and the second flexible strip are free from direct attachment with one another.

6. The medical device of claim 4 , wherein the first flexible strip and the second flexible strip are interconnected at one or more discrete attachment regions.

7. The medical device of claim 1 , wherein the elongate sensor strip is disposed between and spaced apart from the first electrode strip and the second electrode strip over an entire length of the elongate sensor strip.

8. The medical device of claim 1 , wherein the elongate sensor strip is disposed between and spaced apart from the first electrode strip and the second electrode strip except where connected to one another by the joining members.

9. A medical device, comprising:
a catheter shaft having a longitudinal axis;
a balloon coupled to the catheter shaft;
a flexible circuit assembly, the flexible circuit assembly including a substrate having a proximal region coupled to the catheter shaft and a distal region coupled to the balloon, the distal region of the substrate comprising the following distinct portions: an elongate first electrode strip, an elongate second electrode strip, and an elongate sensor strip disposed between and spaced apart from the first electrode strip and the second electrode strip over at least a portion of a length of the elongate sensor strip;
wherein a plurality of electrodes is disposed over the first electrode strip;
wherein a plurality of electrodes is disposed over the second electrode strip; and
wherein a plurality of sensors is disposed over the sensor strip.

10. The medical device of claim 9 , wherein at least a portion of the flexible circuit assembly that is positioned on the cylindrical body of the balloon is canted relative to the longitudinal axis of the catheter shaft and wherein the portion of the flexible circuit assembly that is canted is oriented at an angle of 45 degrees or less relative to the longitudinal axis of the catheter shaft.

11. The medical device of claim 9 , wherein at least a portion of the flexible circuit assembly that is positioned on the cylindrical body of the balloon is canted relative to the longitudinal axis of the catheter shaft and wherein the portion of the flexible circuit assembly that is canted is oriented at an angle of 5-30 degrees relative to the longitudinal axis of the catheter shaft.

12. The medical device of claim 9 , wherein one or more bipolar electrode pairs are defined by electrodes from the plurality of electrodes of the first flexible strip paired with electrodes from the plurality of electrodes of the second flexible strip.

13. The medical device of claim 9 , wherein the balloon includes one or more additional flexible circuit assemblies.

14. The medical device of claim 13 , wherein adjacent flexible circuit assemblies are circumferentially offset, axially spaced, or both.

15. A medical device, comprising:
a catheter shaft having a distal section and a longitudinal axis;
a balloon coupled to the distal section;
a flexible circuit assembly comprising a substrate having a proximal region and a distal region coupled to the balloon, the distal region of the substrate comprising the following distinct portions: an elongate first electrode strip, an elongate second electrode strip, and an elongate sensor strip disposed between and spaced apart from the first electrode strip and the second electrode strip over at least a portion of a length of the elongate sensor strip;
wherein a plurality of electrodes is disposed over the first electrode strip;
wherein a plurality of electrodes is disposed over the second electrode strip; and
wherein a plurality of sensors is disposed over the sensor strip.

16. The medical device of claim 15 , wherein at least a portion of the flexible circuit assembly that is positioned on the cylindrical body of the balloon is canted relative to the longitudinal axis of the catheter shaft and wherein the portion of the flexible circuit assembly that is canted is oriented at an angle of 45 degrees or less relative to the longitudinal axis of the catheter shaft.

17. The medical device of claim 15 , wherein at least a portion of the flexible circuit assembly that is positioned on the cylindrical body of the balloon is canted relative to the longitudinal axis of the catheter shaft and wherein the portion of the flexible circuit assembly that is canted is oriented at an angle of 5-30 degrees relative to the longitudinal axis of the catheter shaft.

18. The medical device of claim 15 , wherein the balloon includes one or more additional flexible circuit assemblies.

19. The medical device of claim 18 , wherein adjacent flexible circuit assemblies are circumferentially offset, axially spaced, or both.

20. The medical device of claim 15 , wherein one or more bipolar electrode pairs are defined by electrodes from the plurality of electrodes of the first flexible strip paired with electrodes from the plurality of electrodes of the second flexible strip.

Assignees

• Boston Scient Scimed Inc

Inventors

• Haverkost Patrick A
• Willard Martin R
• Sutermeister Derek C
• Groff Joel N
• Lindquist Jeffrey S
• Squire Robert N

Classifications

• A61B18/1492 Primary

  having a flexible, catheter-like structure, e.g. for heart ablation (A61B18/1477 takes precedence) · CPC title

• A61F7/007

  characterised by electric heating · CPC title

• A61F7/123

  using a flexible balloon containing the thermal element · CPC title

• H05K1/028

  Bending or folding regions of flexible printed circuits (H05K1/0283 takes precedence) · CPC title

• A61B2018/0016

  Energy applicators arranged in a two- or three dimensional array · CPC title