Power conversion device and component interconnection structure

Patent metadata

Field	Value
Publication number	US-11855375-B2
Application number	US-202117389545-A
Country	US
Kind code	B2
Filing date	Jul 30, 2021
Priority date	Aug 31, 2020
Publication date	Dec 26, 2023
Grant date	Dec 26, 2023

Abstract

A power conversion device includes first and second components and pairs of engagement members each including male and female engagement members. The male engagement member includes an insertion part having a substantially flat plate shape. The female engagement member includes first and second clamping parts arranged to be opposed to each other. In each of the pairs of engagement members, the male and female engagement members are respectively arranged on one and another of the first and second components. The first and second components are coupled when the female engagement member clamps the insertion part inserted between the first and second clamping parts in each of the pairs of engagement members. Each of the first and second clamping parts is bent to form a projecting portion toward an opposed surface. A gap is provided at a distal end of each of the first and second clamping parts.

First claim

What is claimed is:

1. A power conversion device comprising:
a first component;
a second component;
a third component coupled to the second component and
a plurality of pairs of engagement members each including:
a male engagement member including an insertion part having a substantially flat plate shape; and
a female engagement member including a first clamping part and a second clamping part that are arranged to be opposed to each other, the first clamping part includes a first elastic portion and a second elastic portion that are divided by a gap and each of the first and second elastic portions is extended from a first connection part for a fourth component provided on a rear end side of the female engagement member, and the second clamping part includes a third elastic portion and a fourth elastic portion that are divided by a gap and each of the third and fourth elastic portions is extended from a second connection part for the fourth component provided on the rear end side of the female engagement member,

wherein:
in each of the plurality of pairs of engagement members,
the male engagement member is arranged on a first one of the first and second components, and
the female engagement member is arranged on a second one of the first and second components, and

the first and second components are coupled to each other when the female engagement member clamps the insertion part of the male engagement member inserted between the first and second clamping parts in each of the plurality of pairs of engagement members,
each of the first and second clamping parts is bent to form a projecting portion toward an opposed surface, and
the gap dividing the first elastic portion and the second elastic portion is provided at a distal end of the first clamping part and the gap dividing the third elastic portion and the fourth elastic portion is provided at a distal end of the second clamping part
the plurality of pairs of engagement members are further arranged between the second and third components, and
in each of the plurality of pairs of engagement members arranged between the second and third components,
the male engagement member is arranged on a first one of the second and third components, and
the female engagement member is arranged on a second one of the second and third components.

2. The power conversion device according to claim 1 , wherein
each of the first and second components is a board, and
the first component is coupled to the second component to be substantially perpendicular to each other.

3. The power conversion device according to claim 1 , wherein
each of the first component, the second component, and the third component is a board,
the first component, the second component, and the third component form a layered structure including three layers, and
at least one of the male engagement member and the female engagement member is arranged on both surfaces of the second component forming an intermediate layer of the layered structure.

4. The power conversion device according to claim 1 , wherein the projecting portion formed on each of the first and second clamping parts has a substantially hemispherical shape.

5. The power conversion device according to claim 1 , wherein an insulator layer is formed on an outer peripheral portion of the female engagement member.

6. The power conversion device according to claim 1 , further comprising:
a support member that is provided between a fifth component provided on a rear end side of the male engagement member or the female engagement member and a third connection part for the fifth component in at least a pair of engagement members among the plurality of pairs of engagement members, and the support member defining an angle of the male engagement member or the female engagement member with respect to the fifth component.

7. The power conversion device according to claim 6 , wherein
each of the first and second components is a board, and
the first component is coupled to the second component at an angle defined by the support member.

8. The power conversion device according to claim 1 , wherein at least one of the first component, the second component, and the third component is a printed circuit board.

9. The power conversion device according to claim 8 , wherein each of the male engagement member and the female engagement member is electrically connected to the printed circuit board by soldering.

10. The power conversion device according to claim 1 , wherein each of the first component, the second component, and the third component is one of an electronic component, a board, or a board unit.

11. The power conversion device according to claim 10 , wherein the electronic component includes at least one of a semiconductor element, a semiconductor module, a magnetic body, a capacitor, and a breaker.

12. The power conversion device according to claim 1 , wherein each of the male engagement member and the female engagement member is made of metallic material.

13. The power conversion device according to claim 12 , wherein conductor plating is applied to a part or an entire region of a surface region of the metallic material.

14. A component interconnection structure comprising:
a plurality of pairs of engagement members each including:
a male engagement member including an insertion part having a substantially flat plate shape; and
a female engagement member including a first clamping part and a second clamping part that are arranged to be opposed to each other, the female engagement member clamping the insertion part of the male engagement member inserted between the first and second clamping parts,

wherein:
in each of the plurality of pairs of engagement members,
the male engagement member is arranged on a first one of a first component and a second component,
the female engagement member is arranged on a second one of the first component and the second component,
each of the first and second clamping parts is bent to form a projecting portion toward an opposed surface, and
a gap is provided at a distal end of each of the first and second clamping parts,

the plurality of pairs of engagement members are further arranged between the second component and a third component that is coupled to the second component, and
in each of the plurality of pairs of engagement members arranged between the second and third components,
the male engagement member is arranged on a first one of the second and third components, and
the female engagement member is arranged on a second one of the second and third components.

15. The component interconnection structure according to claim 14 , wherein the projecting portion formed on each of the first and second clamping parts has a substantially hemispherical shape.

16. The component interconnection structure according to claim 14 , wherein each of the first, second, and third components is one of an electronic component, a board, or a board unit.

Assignees

• Panasonic Ip Man Co Ltd

Inventors

• Fujimura Motohiko
• Bessho Toshihiko
• Nishimura Eiji
• Kimura Shinya
• Nakabayashi Shigeru
• Egawa Manabu
• Ogura Hiroshi

Classifications

• H01R13/112 Primary

  forked sockets having two legs · CPC title

• H01R12/707

  Soldering or welding · CPC title

• H01R12/718

  Contact members provided on the PCB without an insulating housing (contacts for abutting H01R12/714) · CPC title

• H01R13/055

  co-operating with sockets having a rectangular transverse section · CPC title

• H01R13/113

  co-operating with pins or blades having a rectangular transverse section · CPC title