Cable deterioration diagnosis device, cable deterioration diagnosis method, and program

Patent metadata

Field	Value
Publication number	US-11852693-B2
Application number	US-202217812811-A
Country	US
Kind code	B2
Filing date	Jul 15, 2022
Priority date	Jul 21, 2021
Publication date	Dec 26, 2023
Grant date	Dec 26, 2023

Abstract

A cable deterioration diagnosis device configured to diagnose deterioration of a cable having a plurality of electrical wires including one or more signal wires configured to transmit signals between a first device and a second device, and includes a test signal output unit configured to output a wave-like test signal to a test signal transmitting wire independent of the one or more signal wires among the plurality of electrical wires, a test signal extraction unit configured to extract a received test signal corresponding to the test signal from a signal propagated in a test signal receiving wire independent of the one or more signal wires and the test signal transmitting wire among the plurality of electrical wires, and a deterioration detection unit configured to detect the deterioration of the cable based on the test signal and the received test signal.

First claim

The invention claimed is:

1. A cable deterioration diagnosis device configured to diagnose deterioration of a cable having a plurality of electrical wires including one or more signal wires configured to transmit signals between a first device and a second device, the cable deterioration diagnosis device comprising:
a test signal output unit configured to output a test signal having a wavelike shape to a test signal transmitting wire, the test signal transmitting wire being independent of the one or more signal wires among the plurality of electrical wires;
a test signal extraction unit configured to extract a received test signal corresponding to the test signal from a signal propagated in a test signal receiving wire, the test signal receiving wire being independent of the one or more signal wires and the test signal transmitting wire among the plurality of electrical wires; and
a deterioration detection unit configured to detect deterioration of the cable based on the test signal and the received test signal,
wherein the deterioration detection unit detects the deterioration of the cable when an amount of fluctuation in a difference between intensity of the test signal and intensity of the received test signal exceeds a predetermined deterioration detection level,
wherein the test signal output unit outputs a test signal modulated wave, in which the test signal is superimposed on a carrier wave, to the test signal transmitting wire; and,
the test signal extraction unit extracts a test signal received wave corresponding to the test signal modulated wave from the signal propagated in the test signal receiving wire, and extracts the received test signal from the test signal received wave.

2. The cable deterioration diagnosis device according to claim 1 , wherein the test signal output unit outputs the test signal modulated wave, in which the test signal is superimposed on the carrier wave having a frequency different from a frequency of the signals transmitted by the one or more signal wires, to the test signal transmitting wire.

3. The cable deterioration diagnosis device according to claim 1 , further comprising a residual life estimation unit configured to calculate an estimated value of a residual life representing a length of a period of time until the deterioration level of the cable exceeds an acceptable level, based on a frequency at which the amount of fluctuation exceeds the deterioration detection level.

4. The cable deterioration diagnosis device according to claim 1 , further comprising a residual life estimation unit configured to calculate an estimated value of a residual life representing a length of a period of time until the deterioration level of the cable exceeds an acceptable level, based on the amount of fluctuation.

5. The cable deterioration diagnosis device according to claim 1 , further comprising:
a distribution data generation unit configured to generate frequency distribution data representing a frequency of the amount of fluctuation for each of a plurality of bands; and
a residual life estimation unit configured to calculate an estimated value of a residual life representing a length of a period of time until the deterioration level of the cable exceeds an acceptable level, based on the frequency distribution data.

6. The cable deterioration diagnosis device according to claim 5 , wherein the residual life estimation unit calculates the estimated value of the residual life based on a plurality of the frequency distribution data in time series.

7. The cable deterioration diagnosis device according to claim 6 , wherein the residual life estimation unit calculates the estimated value of the residual life based on a plurality of the frequency distribution data in time series and a life prediction model outputting the estimated value of the residual life in response to inputs of a plurality of the frequency distribution data in time series.

8. The cable deterioration diagnosis device according to claim 7 , further comprising:
a data accumulation unit configured to accumulate the frequency distribution data in a database in time series;
a teacher data generation unit configured to generate teacher data representing a relationship between the plurality of the frequency distribution data and the estimated value of the residual life based on the data accumulated in the database when the deterioration level exceeds the acceptable level; and
a model update unit configured to update the life prediction model by machine learning based on the teacher data.

9. The cable deterioration diagnosis device according to claim 3 , further comprising a notification unit configured to notify that the estimated value of the residual life has reached a predetermined notification level.

10. The cable deterioration diagnosis device according to claim 1 , further comprising:
a main body having the test signal output unit, the test signal extraction unit, and the deterioration detection unit; and
an adapter configured to connect the one or more signal wires to the first device and connect the test signal transmitting wire and the test signal receiving wire to the main body.

11. A machine system, comprising:
the cable deterioration diagnosis device according to claim 1 ;
the first device;
the second device; and
the cable, wherein
the second device has a movable unit configured to operate while bending the cable.

12. The machine system according to claim 11 , wherein the second device is a robot having a plurality of joints as the movable unit.

13. A method of diagnosing deterioration of a cable having a plurality of electrical wires including one or more signal wires configured to transmit signals between a first device and a second device, the method comprising:
outputting a test signal having a wavelike shape to a test signal transmitting wire, the test signal transmitting wire being independent of the one or more signal wires among the plurality of electrical wires;
extracting a received test signal corresponding to the test signal from a signal propagated in a test signal receiving wire, the test signal receiving wire being independent of the one or more signal wires and the test signal transmitting wire among the plurality of electrical wires;
detecting deterioration of the cable based on the test signal and the received test signal via a fluctuation in a difference between an intensity of the test signal and an intensity of the received test signal which exceeds a predetermined deterioration detection level;
outputting a test signal modulated wave, in which the test signal is superimposed on a carrier wave, to the test signal transmitting wire;
extracting a test signal received wave corresponding to the test signal modulated wave from the signal propagated in the test signal receiving wire; and,
extracting the received test signal from the test signal received wave.

Assignees

• Yaskawa Electric Corp

Inventors

• Kita Hiroyuki

Classifications

• G01R31/58 Primary

  Testing of lines, cables or conductors (testing of electric windings G01R31/72) · CPC title

• G01R31/088

  Aspects of digital computing · CPC title

• G01R31/52

  Testing for short-circuits, leakage current or ground faults · CPC title

• G01R31/54

  Testing for continuity · CPC title

• G01R31/08

  Locating faults in cables, transmission lines, or networks · CPC title