Systems and methods for supplying power in a hybrid vehicle using capacitors, a battery and one or more DC/DC converters

Patent metadata

Field	Value
Publication number	US-11852114-B2
Application number	US-202117543134-A
Country	US
Kind code	B2
Filing date	Dec 6, 2021
Priority date	Mar 2, 2016
Publication date	Dec 26, 2023
Grant date	Dec 26, 2023

Abstract

A system for discharging or charging a capacitor of a hybrid vehicle according to the present disclosure includes a target state of charge (SOC) module and a capacitor charge/discharge module. The target SOC module determines a target state of charge of the capacitor based on a speed of the vehicle. The capacitor charge/discharge module determines whether a state of charge of a capacitor is greater than a target state of charge. The capacitor charge/discharge module dissipates power from the capacitor to at least one of a battery of the vehicle and an electrical load of the vehicle when the state of charge of the capacitor is greater than the target state of charge.

First claim

What is claimed is:

1. A system for charging a capacitor of a hybrid vehicle, the system comprising:
a capacitor monitoring module configured to monitor a state of charge of the capacitor;
a capacitor charge/discharge module configured to:
determine whether the state of charge of the capacitor is less than a capacitor state of charge threshold, wherein the capacitor state of charge threshold is based on an amount of power that the capacitor supplies to at least one of a starter of the vehicle and a generator of the vehicle during cranking of an engine of the vehicle; and
charge the capacitor using power from at least one of a battery of the vehicle and the generator of the vehicle when the state of charge of the capacitor is less than the capacitor state of charge threshold.

2. The system of claim 1 further comprising a power management module configured to:
supply a first amount of power from the battery to at least one of the starter of the vehicle and the generator of the vehicle during cranking of the engine of the vehicle; and
supply a second amount of power from the capacitor to the at least one of the starter and the generator during cranking of the engine, wherein the second amount of power is greater than the first amount of power.

3. The system of claim 1 wherein the capacitor charge/discharge module is configured to determine whether the state of charge of the capacitor is less than the capacitor state of charge threshold in response to a vehicle start request.

4. The system of claim 1 further comprising a DC/DC boost converter and a DC/DC buck converter that are connected between the battery, the capacitor, and at least one of the starter and the generator, wherein the capacitor charge/discharge module enables the DC/DC boost converter and disables the DC/DC buck converter to charge the capacitor.

5. The system of claim 1 wherein the capacitor charge/discharge module is configured to determine whether the state of charge of the capacitor is less than the capacitor state of charge threshold in response to an engine stop request.

6. A method for charging at least one of a capacitor of a hybrid vehicle and a battery of the vehicle, the method comprising:
determining a capacitor state of charge threshold based on an amount of power that the capacitor supplies to at least one of a starter of the vehicle and a generator of the vehicle during cranking of an engine of the vehicle;
determining whether a state of charge of the capacitor is less than the capacitor state of charge threshold; and
charging the capacitor using power from at least one of the battery of the vehicle and the generator of the vehicle when the state of charge of the capacitor is less than the capacitor state of charge threshold.

7. The method of claim 6 further comprising:
supplying a first amount of power from the battery to at least one of the starter of the vehicle and the generator of the vehicle during cranking of the engine of the vehicle; and
supplying a second amount of power from the capacitor to the at least one of the starter and the generator during cranking of the engine, wherein the second amount of power is greater than the first amount of power.

8. The method of claim 6 further comprising determining whether the state of charge of the capacitor is less than the capacitor state of charge threshold in response to a vehicle start request.

9. The method of claim 6 further comprising:
disabling an engine start when the state of charge of the capacitor is less than the capacitor state of charge threshold; and
enabling the engine start when the state of charge of the capacitor is greater than or equal to the capacitor state of charge threshold.

10. The method of claim 6 further comprising determining whether the state of charge of the capacitor is less than the capacitor state of charge threshold in response to an engine stop request.

11. The method of claim 6 further comprising:
determining whether a state of charge of the battery is less than a battery state of charge threshold; and
disabling an engine stop when the state of charge of the battery is less than the battery state of charge threshold.

12. The method of claim 11 further comprising activating the generator and charging the battery and the capacitor when the state of charge of the battery is less than the battery state of charge threshold.

13. The method of claim 6 further comprising:
determining whether a state of charge of the battery is less than a battery state of charge threshold; and
when the battery is less than the battery state of charge threshold, outputting an engine start request command to an engine controller in order to charge the battery.

14. The method of claim 6 further comprising:
determining whether increasing generator load increases system efficiency based on vehicle operating conditions; and
operates the generator to recharge at least one of the capacitor and the battery when increasing generator load increases system efficiency.

Assignees

• Gentherm Inc

Inventors

• Ciaccio Michael Peter
• Moorhead Brian

Classifications

• H02J2105/37

  exchanging power with electric vehicles [EV] or with hybrid electric vehicles [HEV] · CPC title

• H02J2105/33

  exchanging power with road vehicles · CPC title

• F02N11/04 Primary

  the motors being associated with current generators · CPC title

• B60K6/28

  characterised by the electric energy storing means, e.g. batteries or capacitors · CPC title

• B60L1/00

  Supplying electric power to auxiliary equipment of vehicles (circuit arrangements for charging batteries H02J7/00) · CPC title