Method for recovering valuable metal

Patent metadata

Field	Value
Publication number	US-11851729-B2
Application number	US-202118014187-A
Country	US
Kind code	B2
Filing date	Jun 21, 2021
Priority date	Jul 9, 2020
Publication date	Dec 26, 2023
Grant date	Dec 26, 2023

Abstract

The present invention provides a method which is capable of more strictly controlling the oxygen partial pressure required during the melting of a starting material, thereby being capable of recovering a valuable metal more efficiently. A method for recovering valuable metals (Cu, Ni, Co), said method comprising the following steps: a step for preparing, as a starting material, a charge that contains at least phosphorus (P), manganese (Mn) and valuable metals; a step for heating and melting the starting material into a melt, and subsequently forming the melt into a molten material that contains an alloy and slag; and a step for recovering the alloy that contains valuable metals by separating the slag from the molten material. With respect to this method for recovering valuable metals, the oxygen partial pressure in the melt is directly measured with use of an oxygen analyzer when the starting material is heated and melted.

First claim

The invention claimed is:

1. A method for recovering copper (Cu), nickel (Ni), and cobalt (Co) which are valuable metals, from a raw material comprising a discarded lithium ion battery, the method comprising:
preparing, as a raw material, a charge comprising the discarded lithium ion battery comprising at least phosphorus (P), manganese (Mn), iron (Fe) and the valuable metals;
heating and melting the raw material into a melt, and then forming the melt into a molten material comprising an alloy and slag; and
separating the slag from the molten material and recovering the alloy comprising the valuable metals,
the method further comprising oxidatively roasting the raw material before heating and melting the raw material, to produce an oxidatively roasted material,
in the oxidatively roasting step, the raw material being oxidatively roasted at a degree of oxidation such that part of iron contained in the raw material is oxidized but cobalt is not oxidized,
during the step of heating and melting of the raw material, flux comprising a calcium compound that forms a basic slag being added as well as an oxygen partial pressure in the melt being directly measured using an oxygen analyzer,
the oxygen partial pressure being controlled to be within a range of 10 −13.0 (atm) or more and 10 −8.0 (atm) or less, based on the obtained measurement result,
the method being devoid of a dephosphorization step of removing phosphorus from the alloy after separating the slag from the molten material and recovering the alloy, wherein the alloy recovered comprises phosphorus in a content of 0.50 mass % or less and manganese in a content of 2.0 mass % or less.

2. The method according to claim 1 , wherein the oxygen partial pressure is controlled to be within a range of 10 −13.0 (atm) or more and 10 −11.0 (atm) or less.

3. The method according to claim 1 , wherein a heating temperature during the step of heating and melting of the raw material is set to 1300° C. or more and 1500° C. or less.

Assignees

• Sumitomo Metal Mining Co

Inventors

• Yamashita Yu

Classifications

• C22B7/003 Primary

  only remelting, e.g. of chips, borings, turnings; apparatus used therefor · CPC title

• C22B1/02

  Roasting processes (C22B1/16 takes precedence) · CPC title

• C22B9/10

  with refining or fluxing agents; Use of materials therefor, {e.g. slagging or scorifying agents}(C22B9/18 takes precedence){(C22B9/006 takes precedence)} · CPC title

• C22B15/005

  in a succession of furnaces · CPC title

• C22B23/02

  by dry processes · CPC title