Devices, systems, and methods for supplying makeup air through openings in carrier plates of printing systems via air guide structures extending into the openings

Patent metadata

Field	Value
Publication number	US-11850842-B2
Application number	US-202117216261-A
Country	US
Kind code	B2
Filing date	Mar 29, 2021
Priority date	Mar 29, 2021
Publication date	Dec 26, 2023
Grant date	Dec 26, 2023

Abstract

A printing system comprises a print fluid deposition assembly, a media transport device, and an air flow control system. The print fluid deposition assembly comprises a carrier plate and a printhead arranged to eject a print fluid through an opening of the carrier plate to a deposition region. The media transport device holds a print medium against the movable support surface by vacuum suction and transports the print medium through the deposition region. The air flow control system comprises an air supply unit comprising air flow guide structure extending into the opening of the carrier plate between the carrier plate and the printhead to flow air through the opening. The air flow control system controls the air supply unit to selectively flow the air based on a location of a print medium relative to the printhead.

First claim

What is claimed is:

1. A printing system, comprising:
a print fluid deposition assembly comprising:
a carrier plate having an opening through the carrier plate, and
a printhead supported by the carrier plate and arranged to eject a print fluid through the opening of the carrier plate and to a deposition region of the print fluid deposition assembly;

a media transport device comprising a movable support surface, the media transport device configured to hold a plurality of print media against the movable support surface by vacuum suction such that consecutive print media are spaced apart from each other via an inter-media zone and the movable support surface configured to transport the print medium along a process direction through the deposition region of the print fluid deposition assembly; and
an airflow control system comprising an upstream air supply unit arranged to flow air through the opening of the carrier plate between the carrier plate and the printhead at an upstream side of the printhead and a downstream air supply unit arranged to flow air through the opening of the carrier plate between the carrier plate and the printhead at a downstream side of the printhead, wherein upstream and downstream are defined relative to the process direction,
wherein each of the upstream and downstream air supply units comprises an airflow guide structure extending into the opening of the carrier plate between a rim of the opening of the carrier plate and the printhead, and
wherein the airflow control system is configured to individually control the upstream and downstream air supply units to selectively flow the air based on a location of a print medium transported by the media transport device relative to the printhead such that:
the upstream air supply unit supplies the air when an inter-media zone reaches a first position relative to the printhead and ceases supplying the air when the inter-media zone reaches a second position relative to the printhead;
the downstream air supply unit supplies the air when an inter-media zone reaches a third position relative to the printhead and ceases supplying the air when the inter-media zone reaches a fourth position relative to the printhead.

2. The printing system of claim 1 , wherein the first position is upstream of the second and third positions, and the second and third positions are upstream of the fourth position.

3. The printing system of claim 2 , wherein the second position is the same as the third position.

4. The printing system of claim 1 , wherein:
the print medium is a first print medium and wherein a second print medium of the plurality of print media consecutively follows and is upstream of the first print medium, and wherein lead and trail edges of the print media are defined based on the process direction through the deposition region,
the first position corresponds to a trail edge of the first print medium being near the upstream side of the printhead,
the second position corresponds to a lead edge of the second print medium being near the upstream side of the printhead,
the third position corresponds to the trail edge of the first print medium being near the downstream side of the printhead, and
the fourth position corresponds to the lead edge of the second print medium being near the downstream side of the printhead.

5. The printing system of claim 1 , wherein the movable support surface comprises a belt with holes through the belt.

6. The printing system of claim 1 , wherein the air supply unit comprises an air source configured to selectively supply the air to the airflow guide structure.

7. The printing system of claim 6 , wherein the air supply unit comprises a controllable valve configured to selectively control a supply of air from the air source to the airflow guide structure.

8. The printing system of claim 6 , wherein the air source comprises a fan.

9. The printing system of claim 1 ,
wherein the airflow control system is configured to automatically control the airflow control system to selectively flow the air from the upstream and downstream air supply units based on a monitored amount of image blur in printed images.

10. The printing system of claim 1 , wherein:
the carrier plate comprises a bottom face parallel to the movable support surface in the deposition region and the bottom face of the carrier plate is closer to the movable support surface than is a bottom face of the printhead.

11. A method of operating a printing system, the method comprising:
transporting a print medium through a deposition region of a printhead of a print fluid deposition assembly of the printing system, wherein the print medium is held against a moving support surface via vacuum suction during the transporting;
ejecting print fluid from the printhead of the print fluid deposition assembly through an opening in a carrier plate supporting the printhead to deposit the print fluid to the print medium in the deposition region;
controlling an airflow control system to selectively flow air through the opening in the carrier plate between the carrier plate and the printhead and to the moving support surface,
wherein the controlling is based on a location of the print medium relative to the printhead, and
wherein the selectively flowing the air through the opening comprises flowing the air through an air guide structure that extends down into the opening of the carrier plate between a rim of the opening of the carrier plate and the printhead,
the air guide structure is one of a plurality of air guide structures comprising an upstream air guide structure located at an upstream side of the printhead and a downstream air guide structure located at a downstream side of the printhead,
the transporting the print medium comprises transporting a plurality of print media, including the print medium, such that consecutive print media are spaced from each other by an inter-media zone, and
the controlling the airflow control system to selectively flow air comprises:
in response to an inter-media zone between the print media reaching a first position relative to the printhead, supplying the air through the opening in the carrier plate from the upstream air guide structure,
in response to the inter-media zone reaching a second position relative to the printhead, ceasing supplying the air from the upstream air guide structure;
in response to the inter-media zone reaching a third position relative to the printhead, supplying the air through the opening in the carrier plate from the downstream air guide structure;
in response to the inter-media zone reaching a fourth position relative to the printhead, ceasing supplying the air from the downstream air guide structure, wherein upstream and downstream are defined relative to a direction of the transporting.

12. The method of claim 11 , wherein the first position is upstream of the second and third positions, and the second and third positions are upstream of the fourth position.

13. The method of claim 11 , wherein the second position is the same as the third position.

14. The method of claim 11 , wherein:
the print medium is a first print medium and wherein a second print medium of the plurality of print media consecutively follows and is upstream of the first print medium, wherein lead and trail edges of the print media are defined relative to a direction of the transporting;
the first position corresponds to a trail edge of the first print medium being near the upstream side of the printhead,
the second position corresponds to a lead edge of the second print medium being near the upstream side of the printhead,
the third posit

Assignees

• Xerox Corp

Inventors

• Howe Patrick Jun
• Baker John Patrick
• Balthasar Brian M
• Batchelor Glenn
• Condello Anthony Salvatore
• Dergham Ali R
• Foley Timothy P
• Herrmann Douglas K
• Kalb Richard A
• Knausdorf Peter John
• Lefevre Jason M
• Lestrange Jack T
• Liu Chu-Heng
• Mcconville Paul J
• Praharaj Seemit
• Ramesh Palghat S
• Sheflin Joseph C
• Spence Emmett James
• Zhang Robert Jian
• Zielenski Megan

Classifications

• B41J11/0085 Primary

  Using suction for maintaining printing material flat (on rotatable drums B41J13/226) · CPC title

• B41J2/01

  Ink jet · CPC title

• B41J11/007 Primary

  Conveyor belts or like feeding devices · CPC title