Radiation-enabled retention features for fixtureless assembly of node-based structures

Patent metadata

Field	Value
Publication number	US-11850804-B2
Application number	US-202016940754-A
Country	US
Kind code	B2
Filing date	Jul 28, 2020
Priority date	Jul 28, 2020
Publication date	Dec 26, 2023
Grant date	Dec 26, 2023

Abstract

Retention features are provided for joining at least two structural components in a fixtureless assembly system. A first structure including a groove may be configured to contain at least one adhesive, and a second structure may include a tongue configured to contact the at least one adhesive to join the first and second structures. The first structure may also include at least one window that receives electromagnetic (EM) radiation from an EM radiation source into the groove. The at least one adhesive is configured to cure at a first rate upon exposure to one of time or heating, and the at least one adhesive is configured to cure at a second rate faster than the first rate upon exposure to the EM radiation.

First claim

What is claimed is:

1. An apparatus, comprising:
a first structure including a groove, and at least one window configured to allow electromagnetic (EM) radiation into the groove;
a second structure including a retention feature;
wherein the groove of the first structure is configured to contains at least one adhesive to join the first structure to the second structure, and comprises a recess, which receives the retention feature of the second structure;
wherein the at least one adhesive cures at a first rate upon exposure to one of time or heating, and wherein the at least one adhesive cures at a second rate faster than the first rate upon exposure to the EM radiation; and
wherein the at least one window comprises a screen.

2. The apparatus of claim 1 , wherein the EM radiation comprises ultraviolet (UV) radiation.

3. The apparatus of claim 1 , wherein the at least one adhesive comprises a first adhesive that cures at the first rate and a second adhesive that cures at the second rate.

4. The apparatus of claim 3 , wherein the groove includes a plurality of compartments, and the first adhesive and the second adhesive are contained within separate compartments of the plurality of compartments.

5. The apparatus of claim 3 , wherein the second adhesive is filled in the groove prior to joining the first structure to the second structure.

6. The apparatus of claim 1 , wherein the recess is sized to receive the retention feature in the form of a tongue contacting the at least one adhesive and joining the second structure to the first structure.

7. The apparatus of claim 6 , wherein the recess is sized to receive the tongue including a plurality of segments spaced apart from each other and each inserted within the at least one adhesive.

8. The apparatus of claim 6 , wherein the recess is sized to receive the tongue including a plurality of openings inserted within the at least one adhesive.

9. The apparatus of claim 1 , wherein the groove includes a first compartment separate from a second compartment, wherein the second compartment includes the at least one window, and wherein the at least one adhesive comprises a first adhesive that cures at the first rate and a second adhesive that cures at the second rate, wherein the first adhesive is contained within the first compartment and the second adhesive is contained within the second compartment.

10. An apparatus, comprising:
a first structure including a groove containing at least one adhesive; and
a second structure joined to the first structure, the second structure including a retention feature contacting the at least one adhesive;
wherein the groove of the first structure comprises a recess sized to receive the retention feature of the second structure;
wherein the at least one adhesive is configured to cure at a first rate upon exposure to one of time or heating, and wherein the at least one adhesive is configured to cure at a second rate faster than the first rate upon exposure to electromagnetic (EM) radiation; and
wherein the first structure includes at least one window configured to allow the EM radiation to enter the groove to cure the at least one adhesive at the second rate, wherein the at least one window comprises a screen.

11. The apparatus of claim 10 , wherein the groove includes a plurality of compartments, wherein the at least one adhesive comprises a first adhesive that cures at the first rate within a first compartment of the plurality of compartments, and wherein the at least one adhesive comprises a second adhesive that cures at the second rate within a second compartment of the plurality of compartments.

12. The apparatus of claim 10 , wherein the retention feature of the second structure includes a tongue having one of a waffle shape, a fork shape, a comb shape, a loop shape, or a snake shape.

13. An apparatus, comprising:
a first structure including a groove and at least one window configured to allow electromagnetic (EM) radiation into the groove;
a second structure including a retention feature;
at least one adhesive contained within the groove and configured to join the first structure to the retention feature of the second structure;
wherein the groove of the first structure comprises a recess sized to receive the retention feature; and
wherein a first portion of the at least one adhesive cures at a first rate upon exposure to one of time or heating, and wherein a second portion of the at least one adhesive cures at a second rate faster than the first rate upon exposure to electromagnetic (EM) radiation received through the at least one window; and
wherein the at least one window comprises a translucent screen or a transparent screen.

14. The apparatus of claim 13 , wherein the at least one adhesive comprises a first adhesive that cures at the first rate and a second adhesive that cures at the second rate.

15. The apparatus of claim 14 , wherein the groove includes a first compartment and a separate second compartment, wherein the second compartment includes the at least one window, and wherein the first adhesive is contained within the first compartment and the second adhesive is contained within the second compartment.

Assignees

• Divergent Tech Inc

Inventors

• Czinger Lukas Philip
• Burokas Vincent Arunas
• Gallagher Jason Vincent
• Okoli Chukwubuikem Marcel
• Miller Samuel Noah

Classifications

• B29C65/4845 Primary

  Radiation curing adhesives, e.g. UV light curing adhesives · CPC title

• F16B11/006 Primary

  by gluing (gluing of plastics material B29C65/48) · CPC title

• B29C66/1122

  Single lap to lap joints, i.e. overlap joints (B29C66/45, B29C66/472, B29C66/52272 take precedence) · CPC title

• B29L2024/006

  multi-channelled · CPC title