Expandable lordotic intervertebral fusion cage

Patent metadata

Field	Value
Publication number	US-11850160-B2
Application number	US-202117213867-A
Country	US
Kind code	B2
Filing date	Mar 26, 2021
Priority date	Mar 26, 2021
Publication date	Dec 26, 2023
Grant date	Dec 26, 2023

Abstract

An intervertebral fusion cage includes first and second endplate members, first and second ramp members, and an actuator. The first and second ramp members and first and second endplate members have complementary ramp surfaces that engage to expand the height of the fusion cage and to impart a lordotic profile to the fusion cage.

First claim

What is claimed:

1. An expandable intervertebral fusion cage for insertion in an intervertebral space defined between a superior vertebral body and an inferior vertebral body, the fusion cage comprising:
a cage body including:
an upper endplate member defining an upper bone contacting surface configured to abut the superior vertebral body, the upper endplate member further including at least one proximal upper ramp surface and at least one distal upper ramp surface that each extend along respective helical paths, wherein the at least one proximal ramp surface of the upper endplate member comprises first and second ramp surfaces of the upper endplate member spaced from each other along a lateral direction, and the at least one distal ramp surface of the upper endplate member comprises third and fourth ramp surfaces of the upper endplate member spaced from each other along the lateral direction;
a lower endplate member defining a lower bone contacting surface configured to abut the inferior vertebral body, wherein the upper and lower bone contacting surfaces are opposite each other along a transverse direction;
a proximal wedge member having at least one upper ramp surface that abuts the at least one proximal upper ramp surface of the upper endplate member;
a distal wedge member having at least one upper ramp surface that abuts the at least one distal upper ramp surface of the upper endplate member, wherein the proximal and distal wedge members are opposite each other along a longitudinal direction that is perpendicular to the transverse direction,
wherein the cage body defines a first side and a second side opposite the first side along the lateral direction that is perpendicular to each of the longitudinal direction and the transverse direction; and

an actuator having an actuator shaft that defines a proximal section coupled to the proximal wedge member and a distal section that is coupled to the distal wedge member and aligned with the proximal section along the longitudinal direction, such that movement of the actuator in a first direction causes the proximal and distal wedge members to move in an expansion direction whereby (i) the at least one upper ramp surface of the proximal wedge member rides along the at least one proximal upper ramp surface of the upper endplate member in surface contact with the at least one proximal upper ramp surface of the upper endplate member, and (ii) the at least one upper ramp surface of the distal wedge member rides along the at least one distal upper ramp surface of the upper endplate member in surface contact with the at least one distal upper ramp surface of the upper endplate member, thereby causing an entirety of the upper endplate member to move away from the lower endplate member,
wherein movement of the proximal and distal wedge members in the expansion direction causes the upper endplate member at the second side of the fusion cage to move away from the lower endplate at a greater rate than the upper endplate member at the first side of the fusion cage moves away from the lower endplate member, thereby causing lordotic expansion of the intervertebral fusion cage.

2. The expandable intervertebral fusion cage of claim 1 , wherein:
the lower endplate member further includes at least one proximal lower ramp surface and at least one distal lower upper ramp surface,
the proximal wedge member further comprises at least one lower ramp surface,
the distal wedge member further comprises at least one lower ramp surface,
movement of the proximal and distal wedge members in the expansion direction causes (i) the at least one lower ramp surface of the proximal wedge member to ride along the at least one proximal lower ramp surface of the lower endplate member in surface contact with the at least one proximal lower ramp surface of the lower endplate member, and (ii) the at least one lower ramp surface of the distal wedge member to ride along the at least one distal lower ramp surface of the lower endplate member in surface contact with the at least one distal lower ramp surface of the lower endplate member, thereby causing an entirety of the lower endplate member to move away from the upper endplate member, and
wherein movement of the proximal and distal wedge members in the expansion direction causes the lower endplate member at the second side of the fusion cage to move away from the upper endplate at a greater rate than the lower endplate member at the first side of the fusion cage moves away from the upper endplate member.

3. The expandable intervertebral fusion cage of claim 2 , wherein all ramp surfaces of the upper and lower endplate members and proximal and distal wedge members extend along respective non-planar paths.

4. The expandable intervertebral fusion cage of claim 3 , wherein the respective non-planar paths define respective helical paths.

5. The expandable intervertebral fusion cage of claim 1 , wherein the actuator comprises a single actuator shaft having proximal and distal threaded portions that are threadedly coupled to the proximal and distal wedge members, respectively, such that rotation of the actuator in a first direction of rotation causes the proximal and distal wedge members to translate along the actuator shaft in the expansion direction.

6. The expandable intervertebral fusion cage of claim 1 , wherein the proximal and distal wedge members are substantially symmetrical with respect to each other.

7. The expandable intervertebral fusion cage of claim 1 , wherein the proximal and distal wedge members undergo pure translation along the actuator shaft as they move along the expansion direction.

8. The expandable intervertebral fusion cage of claim 1 , wherein the actuator shaft is the only actuator shaft of the intervertebral fusion cage.

9. The expandable intervertebral fusion cage of claim 1 , wherein the upper and lower endplate members have respective ribs at each of the first and second sides of the cage that engage each other so as to guide movement of the upper and lower endplates away from each other, wherein the ribs define a curvature as they extend along the transverse direction.

10. The expandable intervertebral fusion cage of claim 1 , wherein the actuator further comprises a locating flange that extends from the actuator shaft, and the lower endplate member defines a cradle that receives the locating flange so as to limit movement of the actuator shaft relative to the lower endplate member along the longitudinal direction, and the cradle defines a central cradle axis that extends along a lateral curved path in a direction from the second side of the cage toward the first side of the cage as it extends upward.

11. The expandable intervertebral fusion cage of claim 1 , wherein the proximal and distal wedge members comprise respective protrusions that are captured in respective slots of the upper and lower endplate member, so as to interlink the proximal and distal wedge members with the upper and lower endplate members.

12. The expandable intervertebral fusion cage of claim 1 , wherein:
the at least one upper ramp surface of the proximal wedge member comprises first and second proximal ramp surfaces opposite each other along the lateral direction, and the at least one lower ramp surface of the proximal wedge member comprises third and fourth proximal ramp surfaces, wherein the first and third proximal ramp surfaces are disposed at the first side of the cage body and define respective first ramp angles that are equal and opposite each with respect to the longitudinal direction, the second and fourth proximal ramp surfaces are disposed at the second side of the cage body and define respective second ramp angles

Assignees

• Medos Int Sarl

Inventors

• Melchor Jonathan

Classifications

• A61F2/4425 Primary

  made of articulated components · CPC title

• A61F2/4455 Primary

  for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages (intervertebral discs A61F2/442) · CPC title

• A61F2002/443

  having two transversal endplates and at least one intermediate component · CPC title

• A61F2002/30538

  for adjusting angular orientation · CPC title

• A61F2/447

  substantially parallelepipedal, e.g. having a rectangular or trapezoidal cross-section · CPC title