Solar drive control system for oil pump jacks

Patent metadata

Field	Value
Publication number	US-11846277-B2
Application number	US-202217730492-A
Country	US
Kind code	B2
Filing date	Apr 27, 2022
Priority date	Mar 18, 2013
Publication date	Dec 19, 2023
Grant date	Dec 19, 2023

Abstract

A system for supplementing the electric power needed by a pump jack electric motor, thereby reducing the electric power purchased from the local utility or power supplier. The system comprises a solar photovoltaic system, or other forms of renewable energy, and regenerated power from the electric motor or drive. The system can be both “on-grid” and “off-grid.” Battery banks and capacitor banks may be used to store energy.

First claim

What is claimed is:

1. An apparatus for use with an electric power grid and an electric motor, the apparatus comprising:
a variable frequency drive configured to electrically connect to the electric power grid and configured to drive the electric motor, the variable frequency drive comprising a DC buss;
a DC capacitor bank configured to store electric power; and
interconnection circuitry electrically connected to the DC capacitor bank,
wherein the DC buss of the variable frequency drive is configured to be electrically connected to the DC capacitor bank via the interconnection circuitry such that the electric power from the DC capacitor bank is applied through the interconnection circuitry to the DC buss, is converted to AC power, and is provided to the electric motor.

2. The apparatus of claim 1 , wherein energy to run the electric motor is pulled from both the DC capacitor bank and from the electric power grid.

3. The apparatus of claim 2 , wherein excess electric power is directed to the electric power grid.

4. The apparatus of claim 1 , wherein all energy needed to run the electric motor is pulled from the DC capacitor bank.

5. The apparatus of claim 1 , wherein the variable frequency drive is a regenerative variable frequency drive configured to generate energy from the electric motor during operation of the electric motor.

6. The apparatus of claim 1 , wherein the DC capacitor bank comprises nickel oxide hydroxide high amperage capacitors.

7. The apparatus of claim 1 , wherein the variable frequency drive comprises a regenerative unit connected to the electric power grid and to the DC buss, the regenerative unit being configured to generate energy from the electric motor during operation of the electric motor.

8. The apparatus of claim 1 , wherein the variable frequency drive comprises the DC buss at a first DC voltage; and wherein the DC capacitor bank is configured to store the electric power at a second DC voltage different from the first DC voltage.

9. The apparatus of claim 8 , wherein the interconnection circuitry is configured to convert the second DC voltage associated with the DC capacitor bank to the first DC voltage associated with the DC buss.

10. The apparatus of claim 1 , wherein the interconnection circuitry comprises an inverter configured to convert single-phase AC power at a first voltage to DC power at a second voltage for the DC buss, the second voltage being higher than the first voltage.

11. The apparatus of claim 1 , further a DC battery bank electrically connected to the interconnection circuitry.

12. The apparatus of claim 11 , wherein the interconnection circuitry is configured to allow level flow to the DC capacitor bank and is configured to stop reverse flow to the DC battery bank.

13. The apparatus of claim 11 , further comprising a DC charger electrically connected to the DC battery bank.

14. The apparatus of claim 13 , further comprising at least one renewable energy source electrically connected to the DC charger.

15. The apparatus of claim 14 , wherein the at least one renewable energy source comprises a wind turbine and/or a solar photovoltaic system.

16. A pump jack used with an electric power grid, the pump jack comprising:
an electric motor; and
an apparatus according to claim 1 .

17. An apparatus used with an electric power grid and an electric motor, the apparatus comprising:
a variable frequency drive comprising a regenerative unit, a DC buss, a rectifier stage, a DC buss filter, and an inverter stage, the variable frequency drive being configured to electrically connect between the electric power grid and the electric motor and being configured to drive the electric motor with three-phase AC power, the regenerative unit being configured to generate energy from the electric motor during operation of the electric motor; and
a DC capacitor bank being electrically connected to the DC buss of the variable frequency drive, the DC capacitor bank being configured to store DC power from the DC buss as stored DC power and being configured to supply the stored DC power to the DC buss for conversion to the three-phase AC power to drive the electric motor.

18. The apparatus of claim 17 , comprising interconnection circuitry electrically connected between the DC buss and the DC capacitor bank.

19. The apparatus of claim 18 , comprising:
a DC battery bank electrically connected to the interconnection circuitry; and
a DC charger electrically connected to the DC battery bank, the DC charger configured to electrically connect to at least one renewable energy source,
wherein the interconnection circuitry is configured to allow level flow to the DC capacitor bank and is configured to stop reverse flow to the DC battery bank.

20. A pump jack used with an electric power grid, the pump jack comprising:
an electric motor; and
an apparatus according to claim 17 .

Assignees

• Weatherford Tech Holdings Llc

Inventors

• Graybill Kavan

Classifications

• F04B47/022 Primary

  driving of the walking beam · CPC title

• F04B17/006

  Solar operated · CPC title

• F04B17/02

  driven by wind motors · CPC title