Active energy ray crosslinkable thermoplastic polymer and composition containing the same

Patent metadata

Field	Value
Publication number	US-11845818-B2
Application number	US-202017438599-A
Country	US
Kind code	B2
Filing date	Mar 12, 2020
Priority date	Mar 19, 2019
Publication date	Dec 19, 2023
Grant date	Dec 19, 2023

Abstract

The present invention provides a polymer which has a polymerizable functional group but still can be thermoformed without being crosslinked and which undergoes crosslinking upon irradiation with an active energy ray after being formed, and a composition including the polymer. An active energy ray crosslinkable thermoplastic polymer includes specific monomer units (1). The ratio of the number of moles of the monomer units represented by the general formula (1) to the number of moles of all monomer units constituting the polymer is not less than 1 mol %. The number average molecular weight (Mn) of the active energy ray crosslinkable thermoplastic polymer is 20,000 to 500,000.

First claim

The invention claimed is:

1. An active energy ray crosslinkable thermoplastic polymer comprising monomer units represented by the following general formula (1),
the ratio of the number of moles of the monomer units represented by the general formula (1) to the number of moles of all monomer units constituting the polymer being not less than 1 mol %,
the active energy ray crosslinkable thermoplastic polymer having a number average molecular weight (Mn) of 20,000 to 500,000,

wherein R 1 is hydrogen or a methyl group, R 3 is a C2 saturated hydrocarbon group, R 4 is a methyl group, R 5 and R 6 are each hydrogen.

2. The active energy ray crosslinkable thermoplastic polymer according to claim 1 , wherein the ratio of the number of moles of the monomer units represented by the general formula (1) to the number of moles of all the monomer units constituting the polymer is not more than 40 mol %.

3. The active energy ray crosslinkable thermoplastic polymer according to claim 1 , wherein the monomer units represented by the general formula (1) are monomer units derived from an ester of an unsaturated alcohol having a Q value of not less than 0.001 and not more than 0.35.

4. A composition comprising:
an active energy ray crosslinkable thermoplastic polymer comprising monomer units represented by the following general formula (1),
the ratio of the number of moles of the monomer units represented by the general formula (1) to the number of moles of all monomer units constituting the polymer being not less than 1 mol %,
the active energy ray crosslinkable thermoplastic polymer having a number average molecular weight (Mn) of 20,000 to 500,000,

wherein R 1 is hydrogen or a methyl group, R 3 is a C1-C10 saturated hydrocarbon group, R 4 is hydrogen or a C1-C5 saturated hydrocarbon group, R 5 and R 6 are each hydrogen or a C1-C20 saturated hydrocarbon group, and at least one of R 4 , R 5 and R 6 is a saturated hydrocarbon group, and

a thermoplastic polymer comprising monomer units derived from at least one monomer selected from the group consisting of methyl (meth)acrylate, styrene, acrylonitrile, butadiene and isoprene.

5. A shaped product obtained from the active energy ray crosslinkable thermoplastic polymer described in claim 1 .

6. A shaped product obtained by injection molding an active energy ray crosslinkable thermoplastic polymer comprising monomer units represented by the following general formula (1),
the ratio of the number of moles of the monomer units represented by the general formula (1) to the number of moles of all monomer units constituting the polymer being not less than 1 mol %,
the active energy ray crosslinkable thermoplastic polymer having a number average molecular weight (Mn) of 20,000 to 500,000,

wherein R 1 is hydrogen or a methyl group, R 3 is a C1-C10 saturated hydrocarbon group, R 4 is hydrogen or a C1-C5 saturated hydrocarbon group, R 5 and R 6 are each hydrogen or a C1-C20 saturated hydrocarbon group, and at least one of R 4 , R 5 and R 6 is a saturated hydrocarbon group.

7. A shaped product obtained by extruding the active energy ray crosslinkable thermoplastic polymer described in claim 1 .

8. A multilayer shaped product comprising:
a layer obtained from the active energy ray crosslinkable thermoplastic polymer described in claim 1 , and
a layer obtained from a thermoplastic polymer comprising monomer units derived from at least one monomer selected from the group consisting of methyl (meth)acrylate, styrene, acrylonitrile, butadiene and isoprene.

9. A cured product of the shaped product described in claim 5 .

10. An article obtained by secondary processing of the cured product described in claim 9 .

11. A shaped product obtained from the composition described in claim 4 .

12. A shaped product obtained by injection molding the composition described in claim 4 .

13. A shaped product obtained by extruding the composition described in claim 4 .

14. A multilayer shaped product comprising:
a layer obtained from the composition described in claim 4 , and
a layer obtained from a thermoplastic polymer comprising monomer units derived from at least one monomer selected from the group consisting of methyl (meth)acrylate, styrene, acrylonitrile, butadiene and isoprene.

15. A cured product of the shaped product described in claim 11 .

16. An article obtained by secondary processing of the cured product described in claim 15 .

Assignees

• Kuraray Co

Inventors

• Takemoto Kenta
• Kubo Keiji

Classifications

• C08F2/48 Primary

  by ultraviolet or visible light · CPC title

• B29C45/0001

  characterised by the choice of material · CPC title

• B29C48/022

  characterised by the choice of material · CPC title

• B32B27/08

  of synthetic resin · CPC title

• B32B27/308

  comprising acrylic (co)polymers · CPC title