Electric vehicle including Rankine cycle

Patent metadata

Field	Value
Publication number	US-11845361-B2
Application number	US-201917254857-A
Country	US
Kind code	B2
Filing date	Nov 8, 2019
Priority date	Nov 8, 2019
Publication date	Dec 19, 2023
Grant date	Dec 19, 2023

Abstract

An electric vehicle including the Rankine cycle in which a circulation system of working fluid is formed is proposed. The Rankine cycle includes a pump configured to circulate the working fluid along the circulation system, a heat source comprising a battery unit, a motor unit, and a solar panel unit to transmit thermal energy to the working fluid circulated by the pump, a power generating unit provided on a path of the circulation system to generate electric energy through the thermal energy of the working fluid passing through the heat source, and a radiator configured to perform a heat exchange process between the working fluid passing through the power generating unit and outside air. The Rankine cycle further includes a flow distributor to distribute the working fluid circulated by the pump to at least any one of the battery unit, the motor unit, and the solar panel unit.

First claim

The invention claimed is:

1. An electric vehicle including a Rankine cycle in which a circulation system of working fluid is formed,
wherein the Rankine cycle comprises:
a pump configured to circulate the working fluid along the circulation system;
a heat source comprising a battery unit, a motor unit, and a solar panel unit to transmit thermal energy to the working fluid circulated by the pump;
a power generating unit provided on a path of the circulation system to generate electric energy through the thermal energy of the working fluid passing through the heat source; and
a radiator configured to perform a heat exchange process between the working fluid passing through the power generating unit and outside air, and
wherein the Rankine cycle further comprises a flow distributor to distribute the working fluid circulated by the pump to at least one of the battery unit, the motor unit, and the solar panel unit,
wherein the working fluid is phase-changed from liquid to gas while passing through the heat source,
wherein the power generating unit comprises:
a turbine rotated by flow of the working fluid that is phase-changed to the gaseous state;
a rotating shaft connected to the turbine to be rotated by rotation of the turbine;
a gas bearing formed to surround a part of the rotating shaft, and including an inner race rotated as the rotating shaft is rotated, and an outer race formed to surround the inner race;
a cover module formed to surround the gas bearing, and selectively moving away from or coming into contact with the gas bearing; and
a rolling bearing provided between the inner race and the outer race, and rotated between the inner race and the outer race to reduce friction force before the cover module comes into contact with the rotating shaft,

wherein the cover module is spaced apart from the gas bearing by a predetermined distance as the working fluid is supplied at a preset pressure level or more, thus maintaining a state independent from rotation of the gas bearing.

2. The electric vehicle of claim 1 , wherein the heat source is provided on a path of the circulation system to directly perform the heat exchange process with the working fluid.

3. The electric vehicle of claim 1 , further comprising:
a controller configured to control driving of the Rankine cycle.

4. The electric vehicle of claim 3 , further comprising:
an acceleration sensor configured to sense a speed of the vehicle,
wherein the controller controls a circulating flow rate of the working fluid to correspond to the speed of the vehicle determined by the acceleration sensor.

5. The electric vehicle of claim 4 , further comprising:
a cooling fan configured to produce air having a predetermined speed and supply the air to the radiator, when it is determined by the acceleration sensor that the speed of the vehicle is less than a reference speed.

6. The electric vehicle of claim 3 , further comprising:
a temperature sensor configured to sense temperature of heat transferred from the solar panel unit,
wherein the controller controls the circulating flow rate of the working fluid to correspond to the temperature of the heat transferred from the solar panel unit and determined by the temperature sensor.

7. The electric vehicle of claim 1 , wherein the battery unit comprises:
a battery body;
an inner housing provided to surround the battery body; and
an outer housing provided to surround the inner housing, having on a first side thereof a first inlet into which the working fluid is introduced, and having on a second side thereof a first outlet from which the working fluid is discharged, with a first heat exchange path defined between the outer housing and the inner housing to allow the working fluid to flow therethrough.

8. The electric vehicle of claim 7 , wherein the battery unit further comprises:
a radiation fin exposed to the first heat exchange path.

9. The electric vehicle of claim 1 , wherein the motor unit comprises:
a rotor and a stator; and
a case formed to surround the rotor and the stator, having on a first side thereof a second inlet into which the working fluid is introduced, having on a second side thereof a second outlet from which the working fluid is discharged, and having a second heat exchange path to cause the second inlet and the second outlet to communicate with each other.

10. The electric vehicle of claim 1 , wherein the solar panel unit comprises:
a solar panel configured to collect solar light; and
a cooling module including a third inlet into which the working fluid is introduced, a third outlet from which the working fluid is discharged, a third heat exchange path which causes the third inlet and the third outlet to communicate with each other to circulate the working fluid, and a heat exchange plate provided to come into contact with a surface of the solar panel.

11. The electric vehicle of claim 1 , wherein the rolling bearing is rotated between the inner race and the outer race to reduce the friction force, when the cover module comes into contact with the gas bearing as the working fluid is supplied below the preset pressure level.

12. An electric vehicle including a Rankine cycle in which a circulation system of working fluid is formed,
wherein the Rankine cycle comprises:
a pump configured to circulate the working fluid along the circulation system;
a heat source comprising a battery unit, a motor unit, and a solar panel unit to transmit thermal energy to the working fluid circulated by the pump;
a power generating unit provided on a path of the circulation system to generate electric energy through the thermal energy of the working fluid passing through the heat source; and
a condenser configured to perform a heat exchange process between the working fluid passing through the power generating unit and outside air, and wherein the Rankine cycle further comprises a flow distributor to distribute the working fluid circulated by the pump to at least one of the battery unit, the motor unit, and the solar panel unit,
wherein the working fluid is phase-changed from liquid to gas while passing through the heat source,
wherein the power generating unit comprises:
a turbine rotated by flow of the working fluid that is phase-changed to the gaseous state;
a rotating shaft connected to the turbine to be rotated by rotation of the turbine;
a gas bearing formed to surround a part of the rotating shaft, and including an inner race rotated as the rotating shaft is rotated, and an outer race formed to surround the inner race;
a cover module formed to surround the gas bearing, and selectively moving away from or coming into contact with the gas bearing; and
a rolling bearing provided between the inner race and the outer race, and rotated between the inner race and the outer race to reduce friction force before the cover module comes into contact with the rotating shaft,

wherein the cover module is spaced apart from the gas bearing by a predetermined distance as the working fluid is supplied at a preset pressure level or more, thus maintaining a state independent from rotation of the gas bearing.

13. The electric vehicle of claim 12 , wherein the heat source is provided on a path of the circulation system to directly perform the heat exchange process with the working fluid.

14. The electric vehicle of claim 12 , further comprising:
a controller configured to control driving of the Rankine cycle.

Assignees

• Korea Inst Ind Tech

Inventors

• Kim Young Won
• Sim Jung Bo
• Son Jin Young

Classifications

• B60L8/003 Primary

  Converting light into electric energy, e.g. by using photo-voltaic systems · CPC title

• F01K13/003

  Arrangements for measuring or testing (in general G01) · CPC title

• F01K13/02 Primary

  Controlling, e.g. stopping or starting · CPC title

• B60L2270/46

  Heat pumps, e.g. for cabin heating · CPC title

• F01K27/02 Primary

  Plants modified to use their waste heat, other than that of exhaust, e.g. engine-friction heat · CPC title