Smooth and low density paperboard structures and methods for manufacturing the same
US-2020354894-A1 · Nov 12, 2020 · US
US11840455B2 · US · B2
| Field | Value |
|---|---|
| Publication number | US-11840455-B2 |
| Application number | US-201615737113-A |
| Country | US |
| Kind code | B2 |
| Filing date | Jun 30, 2016 |
| Priority date | Jun 30, 2015 |
| Publication date | Dec 12, 2023 |
| Grant date | Dec 12, 2023 |
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A composition comprising at least one inorganic particulate material such as calcium carbonate, use of a said composition in a barrier coating composition or in a paper coating composition, a method for making said composition, a method for making a paper coating composition and a method for making a coated product.
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The invention claimed is: 1. A composition comprising an inorganic particulate material, wherein the inorganic particulate material comprises a first inorganic particulate material component having a d 50 of from 1.7 μm to 2.3 μm, a second inorganic particulate material component having a d 50 of from 0.8 μm to 1.2 μm, and a third inorganic particulate material component having a d 50 from 0.1 μm to 0.5 μm, wherein the inorganic particulate material in the composition has a CPVC point less than 29 pph binder and a steepness factor less than or equal to 25; the first, second, and third inorganic particulate material components are calcium carbonate; the binder used to measure the CPVC point is a styrene butadiene rubber latex; and the inorganic particulate material in the composition has a shape factor ranging from 2 to 20; wherein the inorganic particulate material is not aragonite. 2. The composition of claim 1 , wherein the inorganic particulate material in the composition has a mean pore size equal to or less than 1.1 μm. 3. The composition of claim 1 , wherein the first inorganic particulate material component has a steepness factor ranging from about 25 to about 35, the second inorganic particulate material component has a steepness factor ranging from about 25 to about 35, and the third inorganic particulate material component has a steepness factor ranging from about 30 to about 40; and the steepness factor of the inorganic particulate material in the composition is equal to or lower than the steepness factors of the first, second, and third inorganic particulate materials. 4. The composition of claim 1 , wherein the steepness factor of the first or second inorganic particulate material component is: (a) equal to or more than 15; and (b) equal to or less than 80. 5. The composition of claim 1 , wherein the first, second, or third inorganic particulate material component has a shape factor equal to or less than 20. 6. The composition of claim 1 , wherein the first inorganic particulate material component is present in the composition in an amount ranging from about 50 wt % to about 90 wt % based upon the total weight of the composition and wherein the second inorganic particulate material component is present in the composition in an amount ranging from about 10 wt % to about 50 wt % based upon the total weight of the composition. 7. The composition of claim 1 , wherein the inorganic particulate material in the composition has a coating pore volume equal to or less than 0.4 cm 3 g −1 . 8. The composition of claim 1 , wherein the inorganic particulate material in the composition has a d 50 in a range of about 0.1 μm to about 3.0 μm. 9. The composition of claim 1 , wherein the inorganic particulate material has a steepness factor that ranges from about 20 to about 25. 10. A method for making the composition of claim 1 , the method comprising: combining the first inorganic particulate material component with the second inorganic particulate material component and the third inorganic particulate material component. 11. A barrier coating composition or a paper coating composition comprising a binder and the composition of claim 1 . 12. A product coated with a composition of claim 1 or a barrier coating composition or paper coating composition of claim 11 .
Carbonates · CPC title
Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances · CPC title
Oxides, hydroxides or carbonates · CPC title
Oxides, hydroxides or carbonates · CPC title
Additives of definite length or shape · CPC title
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