Systems and methods for restricting operation of a lift device

Patent metadata

Field	Value
Publication number	US-11840433-B2
Application number	US-201916576286-A
Country	US
Kind code	B2
Filing date	Sep 19, 2019
Priority date	Sep 20, 2018
Publication date	Dec 12, 2023
Grant date	Dec 12, 2023

Abstract

A lift device includes a chassis, tractive elements, a platform, a lift assembly, a first set of proximity sensors, and a controller. The tractive elements are rotatably coupled to the chassis and support the chassis. The platform is disposed above the chassis and includes a deck for supporting an operator. The lift assembly couples the platform to the chassis and can selectably move the platform between a lowered position and a raised position. The first set of proximity sensors are coupled to the platform and detect a distance of an obstacle relative to the platform. The controller is operably coupled with an alert system and receives obstacle detection data from the first set of proximity sensors. The controller selects a subset of the first set of proximity sensors to analyze based on an active function of the lift device and determines whether the obstacle is within the minimum allowable distance.

First claim

What is claimed is:

1. A lift device, comprising:
a chassis;
a plurality of tractive elements rotatably coupled to the chassis and configured to support the chassis;
a platform disposed above the chassis, the platform including a deck extending in a substantially horizontal plane and defining a top surface configured define a surface for an operator to stand, the platform including a plurality of trails extending upwards from the deck;
a lift assembly coupling the platform to the chassis and configured to selectably move the platform between a lowered position and a raised position above the lowered position;
a first plurality of proximity sensors coupled to the platform, wherein the first plurality of proximity sensors are configured to detect a distance of an obstacle relative to a portion of the platform and provide obstacle detection data, the first plurality of proximity sensors comprising ultrasonic sensors;
a second plurality of proximity sensors coupled to the platform, the second plurality of proximity sensors comprising a first lidar sensor coupled on the deck at a bottom of the platform at a first end and limited to emit light in a downwards direction and a second lidar sensor coupled on the deck at the bottom of the platform at a second end and limited to emit light in the downwards direction; and
a controller operably coupled with an alert system and configured to receive the obstacle detection data from the first plurality of proximity sensors, wherein the controller is configured to provide an alert indication to the alert system in response to determining that the obstacle is within a minimum allowable distance from the lift device, wherein the controller is configured to (a) select a subset of the first plurality of proximity sensors to analyze based on an active function of the lift device and (b) determine whether the obstacle is within the minimum allowable distance from the lift device based on the obstacle detection data from the subset of the first plurality of proximity sensors;
wherein the first end of the deck is a first distal end and the second end of the deck is a second distal end opposite to the first distal end, the second plurality of proximity sensors further comprising:
a third lidar sensor positioned on a first vertical rail of the platform at a corner between a first lateral side of the platform and the first distal end of the platform, the third lidar sensor oriented partially downwards and partially towards the second distal end of the platform; and
a fourth lidar sensor positioned on a second vertical rail of the platform at a corner between a second lateral side of the platform and the second distal end of the platform, the fourth lidar sensor oriented partially downwards and partially towards the first distal end of the platform.

2. The lift device of claim 1 , wherein the fourth lidar sensor is configured to monitor an amount of extension or retraction of an extendable deck that is configured to extend from the first distal end of the platform.

3. The lift device of claim 1 , wherein the controller is configured to define a stop zone and a warning zone based on the obstacle detection data received from the first plurality of proximity sensors.

4. The lift device of claim 3 , wherein the controller is configured to restrict an operation of the lift device in response to determining that the obstacle is present in the stop zone and the warning zone.

5. The lift device of claim 4 , wherein the controller is configured to:
restrict a forwards driving operation of the lift device in response to determining that the obstacle is present in a stop zone in front of the lift device;
restrict a rearwards driving operation of the lift device in response to determining that the obstacle is present in a stop zone rearwards of the lift device; and
restrict an extension operation of the lift assembly in response to determining that the obstacle is present within or at a predetermined distance above the platform.

6. The lift device of claim 3 , wherein, in response to determining that the obstacle is present in at least one of the stop zone and the warning zone, the controller operates at least one of an alert light or an alert speaker of the alert system such that the alert light emits a light as a visual alert or the alert speaker produces a sound as an aural alert.

7. The lift device of claim 6 , wherein in response to detecting that the obstacle is present in a warning zone in front of the lift device, the controller activates at least one of an aural alert device at a front end of the lift device such that the aural alert device at the front end of the lift device produces a sound at the front end of the lift device as the aural alert or the controller activates a visual alert device at the front end of the lift device such that the visual alert device at the front end of the lift device emits a light at the front end of the lift device as the visual alert, wherein in response to detecting that the obstacle is present in a warning zone rearwards of the lift device, the controller activates at least one of an aural alert device at a rear end of the lift device such that the aural alert device at the rear end of the lift device produces a sound at the rear end of the lift device as the aural alert or the controller activates a visual alert device at the rear end of the lift device such that the visual alert device emits a light at the rear end of the lift device as the visual alert.

8. The lift device of claim 3 , wherein the controller is configured to increase a size of the stop zone or the warning zone based on an extension of the lift assembly.

9. A method for providing an alert for a lift device and restricting operation of the lift device, the method comprising:
receiving object detection data from one or more proximity sensors, the one or more proximity sensors comprising a first lidar sensor positioned on a deck of the lift device at a bottom of a platform of the lift device on a first end of the deck, the first lidar sensor limited to emit light in a downwards direction, and a second lidar sensor positioned on the deck of the lift device at the bottom of the platform of the lift device on a second end of the deck, the second lidar sensor limited to emit light in the downwards direction;
determining a plurality of sensor limit values based on machine function information of the lift device;
determining if an obstacle is present in a stop zone or a warning zone using the received object detection data;
restricting one or more operations of a lift assembly of the lift device and the lift device in response to determining that the obstacle is present in the stop zone; and
in response to determining that the obstacle is present in the warning zone, operating at least one of an alert light or an alert speaker such that the alert light emits a light as a visual alert or the alert speaker produces a sound as an aural alert; and
wherein the first end of the deck is a first distal end and the second end of the deck is a second distal end opposite to the first distal end, the one or more proximity sensors further comprising:
a third lidar sensor positioned on a first vertical rail of the platform at a corner between a first lateral side of the platform and the first distal end of the platform, the third lidar sensor oriented partially downwards and partially towards the second distal end of the platform; and
a fourth lidar sensor positioned on a second vertical rail of the platform at a corner between a second lateral side of the platform and the second distal end of the platform, the fourth lidar sensor oriented partially downwards and partially towards the first distal end of the platform.

Assignees

• Oshkosh Corp

Inventors

• Yutzy Fredric
• Mohlman Brian
• Minnick Nicholas
• Kobel Korry

Classifications

• B66F17/006 Primary

  for working platforms · CPC title

• B66F11/042

  actuated by lazy-tongs mechanisms or articulated levers · CPC title