Coating die and coating device

Patent metadata

Field	Value
Publication number	US-11839899-B2
Application number	US-202017797006-A
Country	US
Kind code	B2
Filing date	Dec 16, 2020
Priority date	Feb 12, 2020
Publication date	Dec 12, 2023
Grant date	Dec 12, 2023

Abstract

A coating die includes: a first body; a second body; a discharge port; an intermediate member; a first shim to define a first flow passage; a second shim to define a second flow passage; and a confluence passage in which the first flow passage and the second flow passage join together and that communicates with the discharge port. The first shim includes a pair of first arms, and the second shim includes a pair of second arms. Each first arm includes a first female portion and a first male portion. Each second arm includes a second female portion and a second male portion. The first female portion and the second male portion are engaged with each other, and the first male portion and the second female portion are engaged with each other.

First claim

The invention claimed is:

1. A coating die used to apply a first coating material and a second coating material onto a material to be coated, the coating die comprising:
a first body;
a second body;
a first manifold that temporarily stores the first coating material;
a second manifold that temporarily stores the second coating material;
a discharge port that is disposed between the first body and the second body, that is longer in a second direction that intersects a first direction in which the coating die and the material to be coated are arranged, and through which the first coating material and the second coating material are discharged toward the material to be coated;
an intermediate member that is provided between the first body and the second body and that becomes thinner toward the discharge port such that the first body and the second body come closer to each other;
a first shim provided between the first body and the intermediate member to define a first flow passage provided from the first manifold toward the discharge port;
a second shim provided between the second body and the intermediate member to define a second flow passage provided from the second manifold toward the discharge port; and
a confluence passage in which the first flow passage and the second flow passage join together and that communicates with the discharge port, wherein
the first shim comprises a pair of first arms arranged in the second direction between which the discharge port is located,
the second shim comprises a pair of second arms arranged in the second direction between which the discharge port is located,
each first arm comprises, at a tip, a first female portion formed by cutting out at least part of the first arm in a thickness direction of the first shim, and a first male portion that is arranged with the first female portion in the second direction and thicker than the first female portion,
each second arm comprises, at the tip, a second female portion formed by cutting out at least part of the second arm in a thickness direction of the second shim, and a second male portion that is arranged with the second female portion in the second direction and thicker than the second female portion, and
the first female portion and the second male portion are engaged with each other, and the first male portion and the second female portion are engaged with each other.

2. The coating die according to claim 1 ,
wherein each of the first female portion and the second female portion has a tapered shape, and
a thickness of the tapered shape gradually decreases toward an outside of the coating die in the first direction.

3. The coating die according to claim 1 , further comprising at least one of a seal member disposed in the first female portion and sandwiched and compressed between the first body and the second male portion or a seal member disposed in the second female portion and sandwiched and compressed between the second body and the first male portion.

4. The coating die according to claim 1 , wherein
the second shim is disposed on a downstream side of the first shim in a conveyance direction of the material to be coated, and
the second male portion is disposed on a discharge port side in the second direction with respect to the first male portion and comprises, on a side surface facing the discharge port side, a taper part that slopes in a direction away from the discharge port, toward an outside of the coating die in the first direction.

5. A coating device, comprising:
a coating die according to claim 1 used to apply a first coating material and a second coating material onto a material to be coated;
a first supply device that supplies the first coating material to the coating die; and
a second supply device that supplies the second coating material to the coating die.

Assignees

• Panasonic Holdings Corp
• Sanyo Electric Co
• Panasonic Energy Co Ltd

Inventors

• Sato Eisuke
• Maruo Takanori
• Maruyama Hiroshi

Classifications

• B05C5/027 Primary

  Coating heads with several outlets, e.g. aligned transversally to the moving direction of a web to be coated (B05C5/0254 takes precedence) · CPC title

• B05C5/0254 Primary

  Coating heads with slot-shaped outlet (B05C5/0283 takes precedence) · CPC title

• B05C5/0266

  adjustable in length, e.g. for coating webs of different width · CPC title

• B05C9/06

  for applying two different liquids or other fluent materials, or the same liquid or other fluent material twice, to the same side of the work · CPC title

• H01M4/0404

  by coating on electrode collectors · CPC title