Modified supported chromium catalysts and ethylene-based polymers produced therefrom

Patent metadata

Field	Value
Publication number	US-11839870-B2
Application number	US-202217737150-A
Country	US
Kind code	B2
Filing date	May 5, 2022
Priority date	Sep 17, 2018
Publication date	Dec 12, 2023
Grant date	Dec 12, 2023

Abstract

Supported chromium catalysts with an average valence less than +6 and having a hydrocarbon-containing or halogenated hydrocarbon-containing ligand attached to at least one bonding site on the chromium are disclosed, as well as ethylene-based polymers with terminal alkane, aromatic, or halogenated hydrocarbon chain ends. Another ethylene polymer characterized by at least 2 wt. % of the polymer having a molecular weight greater than 1,000,000 g/mol and at least 1.5 wt. % of the polymer having a molecular weight less than 1000 g/mol is provided, as well as an ethylene homopolymer with at least 3.5 methyl short chain branches and less than 0.6 butyl short chain branches per 1000 total carbon atoms.

First claim

We claim:

1. An ethylene polymer characterized by:
a Mn in a range from about 4,000 to about 9,000 g/mol;
a Mw in a range from about 150,000 to about 400,000 g/mol;
a Mz in a range from about 2,000,000 to about 3,500,000 g/mol;
at least about 2 wt. % of the polymer having a molecular weight greater than 1,000,000 g/mol; and
at least about 1.5 wt. % of the polymer having a molecular weight less than 1000 g/mol;
wherein the ethylene polymer is further characterized by a ratio of Mw/Mn in a range from 35 to 60.

2. The ethylene polymer of claim 1 , wherein:
the Mw is in a range from about 200,000 to about 300,000 g/mol;
from about 4 to about 9 wt. % of the polymer has a molecular weight greater than 1,000,000 g/mol;
from about 3 to about 6 wt. % of the polymer has a molecular weight less than 1000 g/mol;
from about 8 to about 20 wt. % of the polymer has a molecular weight less than 3162 g/mol;
from about 53 to about 73 wt. % of the polymer has a molecular weight in the 10,000 to 1,000,000 g/mol range;
the polymer has a highest molecular weight detected of at least about 6,000,000 g/mol; and
the polymer comprises an ethylene homopolymer, an ethylene/1-butene copolymer, an ethylene/1-hexene copolymer, and/or an ethylene/1-octene copolymer.

3. The ethylene polymer of claim 1 , wherein:
the Mn is in a range from about 4,000 to about 7,000 g/mol;
the Mz is in a range from about 2,000,000 to about 3,000,000 g/mol.

4. The ethylene polymer of claim 3 , wherein the ethylene polymer comprises an ethylene homopolymer, an ethylene/1-butene copolymer, an ethylene/1-hexene copolymer, and/or an ethylene/1-octene copolymer.

5. An article of manufacture comprising the ethylene polymer of claim 4 .

6. The ethylene polymer of claim 1 , wherein
the ratio of Mw/Mn is in a range from about 40 to about 55.

7. The ethylene polymer of claim 6 , wherein the polymer comprises an ethylene homopolymer, an ethylene/1-butene copolymer, an ethylene/1-hexene copolymer, and/or an ethylene/1-octene copolymer.

8. The ethylene polymer of claim 7 , wherein the Mw is in a range from about 200,000 to about 300,000 g/mol.

9. An article of manufacture comprising the ethylene polymer of claim 8 .

10. The ethylene polymer of claim 1 , wherein the ethylene polymer comprises an ethylene homopolymer, an ethylene/1-butene copolymer, an ethylene/1-hexene copolymer, and/or an ethylene/1-octene copolymer.

11. The ethylene polymer of claim 10 , wherein:
from about 3 to about 10 wt. % of the polymer has a molecular weight greater than 1,000,000 g/mol; and
from about 2 to about 7 wt. % of the polymer has a molecular weight less than 1000 g/mol.

12. An article of manufacture comprising the ethylene polymer of claim 11 .

13. The ethylene polymer of claim 11 , wherein the polymer has:
a Mp in a range from about 10,000 to about 60,000 g/mol.

14. The ethylene polymer of claim 11 , wherein the polymer has:
a ratio of Mz/Mw in a range from about 6 to about 13.

15. The ethylene polymer of claim 11 , wherein:
the Mw is in a range from about 200,000 to about 300,000 g/mol; and
from about 53 to about 73 wt. % of the polymer has a molecular weight in the 10,000 to 1,000,000 g/mol range.

16. The ethylene polymer of claim 11 , wherein the ratio of Mw/Mn is in a range from about 45 to about 50.

17. An ethylene polymer characterized by:
a Mn in a range from about 4,000 to about 9,000 g/mol;
a Mw in a range from about 150,000 to about 400,000 g/mol;
a Mz in a range from about 2,000,000 to about 3,500,000 g/mol;
at least about 2 wt. % of the polymer having a molecular weight greater than 1,000,000 g/mol; and
at least about 1.5 wt. % of the polymer having a molecular weight less than 1000 g/mol;
wherein the ethylene polymer is further characterized by:
a ratio of Mw/Mn in a range from 30 to 60; and
a ratio of Mz/Mw in a range from 6 to 13.

18. The ethylene polymer of claim 17 , wherein:
the ethylene polymer comprises an ethylene homopolymer, an ethylene/1-butene copolymer, an ethylene/1-hexene copolymer, and/or an ethylene/1-octene copolymer;
from about 2 to about 10 wt. % of the polymer has a molecular weight greater than 1,000,000 g/mol; and
from about 1.5 to about 8 wt. % of the polymer has a molecular weight less than 1000 g/mol.

19. An article of manufacture comprising the ethylene polymer of claim 18 .

20. The ethylene polymer of claim 18 , wherein the ratio of Mw/Mn is in a range from 35 to 60.

21. The ethylene polymer of claim 20 , wherein the Mw is in a range from about 200,000 to about 300,000 g/mol.

22. The ethylene polymer of claim 18 , wherein the ratio of Mw/Mn is in a range from about 40 to about 55.

23. The ethylene polymer of claim 18 , wherein the Mw is in a range from about 200,000 to about 300,000 g/mol.

24. The ethylene polymer of claim 18 , wherein the ratio of Mz/Mw is in a range from about 8 to about 11.

Assignees

• Chevron Phillips Chemical Co Lp

Inventors

• Monwar Masud M
• Cruz Carlos A
• Barr Jared L
• Mcdaniel Max P

Classifications

• C08F2/01

  characterised by special features of the polymerisation apparatus used · CPC title

• B01J19/12

  employing electromagnetic waves · CPC title

• B01J23/26

  Chromium · CPC title

• B01J37/16

  Reducing · CPC title

• C08F10/02 Primary

  Ethene · CPC title