Hybrid circuit breakers

Patent metadata

Field	Value
Publication number	US-11837865-B2
Application number	US-202117557258-A
Country	US
Kind code	B2
Filing date	Dec 21, 2021
Priority date	Dec 21, 2021
Publication date	Dec 5, 2023
Grant date	Dec 5, 2023

Abstract

In one aspect, a hybrid circuit protection device for current-limiting a fault current between a source and a load during a fault is provided. The hybrid circuit protection device includes an input configured to couple to the source, an output configured to couple to the load, a return configured to couple the source to the load, a main switch configured to selectively couple the input to the output, a switching network coupled in parallel with the main switch, and a controller. The controller is configured to determine that the main switch has opened in response to the fault current, where the fault current has an initial value, and activate the switching network to current-limit the fault current to less than the initial value during the fault.

First claim

What is claimed is:

1. A hybrid circuit protection device for current-limiting a fault current between a source and a load during a fault, the hybrid circuit protection device comprising:
an input configured to couple to the source;
an output configured to couple to the load;
a return configured to couple the source to the load;
a main switch configured to selectively couple the input to the output;
a switching network comprising a solid-state switch in series with an inductor, wherein the solid-state switch in series with the inductor is coupled in parallel with the main switch; and
a controller configured to:
determine that the main switch has opened in response to the fault current, wherein the fault current has an initial value; and
modify a duty cycle of the solid-state switch to current-limit the fault current to less than the initial value during the fault.

2. The hybrid circuit protection device of claim 1 , wherein:
the solid-state switch has a first terminal coupled to the input and a second terminal,
the switching network further comprises a diode having an anode coupled to the return and a cathode coupled to the second terminal of the solid-state switch, and
the inductor has a third terminal coupled to the cathode of the diode and a fourth terminal coupled to the output.

3. The hybrid circuit protection device of claim 2 , further comprising:
at least one mechanical disconnect that provides galvanic isolation for the hybrid circuit protection device.

4. The hybrid circuit protection device of claim 1 , wherein:
the main switch comprises a mechanical breaker,
the hybrid circuit protection device further comprises a solid-state breaker in series with the mechanical breaker between the input and the output, and
the controller is further configured to open the solid-state breaker in response to the fault current.

5. The hybrid circuit protection device of claim 1 , wherein:
the controller is further configured to:
determine that the main switch has closed; and
deactivate the solid-state switch to disable a current path through the switching network between the input and the output.

6. The hybrid circuit protection device of claim 1 , further comprising:
a current sensor that is configured to sense the fault current between the input and the output,
wherein the controller is further configured to:
measure the fault current using the current sensor;
determine if the initial value of the fault current is greater than a threshold value; and
open the main switch in response to determining that the initial value is greater than the threshold value.

7. The hybrid circuit protection device of claim 1 , wherein:
the solid-state switch comprises a first auxiliary switch having a first terminal coupled to the input and a second terminal,
the switching network further comprises a second auxiliary switch having a third terminal coupled to the return and a fourth terminal coupled to the second terminal of the first auxiliary switch,
the inductor has a fifth terminal coupled to the second terminal of the first auxiliary switch and the fourth terminal of the second auxiliary switch, and the inductor has a sixth terminal coupled to the output, and
the controller is further configured to modify a duty cycle of the second auxiliary switch to current-limit the fault current during the fault.

8. The hybrid circuit protection device of claim 1 , wherein:
the solid-state switch comprises one or more Insulated-Gate Bipolar Transistors, one or more Reverse Blocking-Integrated Gate Commutated Thyristors, one or more Silicon-Carbide Metal-Oxide-Semiconductor Field-Effect Transistors, and/or one or more Gallium Nitride Field-Effect Transistors.

9. A method operable by a hybrid circuit protection device for current-limiting a fault current between a source coupled to an input of the hybrid circuit protection device and a load coupled to an output of the hybrid circuit protection device during a fault, the method comprising:
determining if an initial value of the fault current through a main switch is greater than a threshold value, wherein the main switch selectively couples the input with the output; and
responsive to determining that the initial value of the fault current is greater than the threshold value:
opening the main switch; and
modifying a duty cycle of a solid-state switch in series with an inductor to current-limit the fault current to less than the initial value during the fault, wherein the solid-state switch in series with the inductor is coupled in parallel with the main switch.

10. The method of claim 9 , further comprising:
determining if the fault has been cleared; and
responsive to determining that the fault has been cleared:
closing the main switch; and
deactivating the solid-state switch to disable a current path between the input and the output.

11. A hybrid circuit protection device for current-limiting a fault current between a source and a load during a fault, the hybrid circuit protection device comprising:
a first input terminal and a second input terminal configured to couple to the source;
a first output terminal and a second output terminal configured to couple to the load;
a main switch configured to selectively couple the first input terminal with the first output terminal;
a switching network comprising:
a solid-state switch in series with an inductor, the solid-state switch in series with the inductor coupling the first input terminal with the first output terminal; and
a device forming a selective conduction path from a junction between the solid-state switch and the inductor to the second input terminal and the second output terminal; and

a controller configured to:
determine that the main switch has opened in response to the fault current, wherein the fault current has an initial value; and
modify a duty cycle of the solid-state switch to current-limit the fault current to less than the initial value during the fault.

12. The hybrid circuit protection device of claim 11 , wherein:
the device comprises a diode having an anode coupled to the second input terminal and the second output terminal and a cathode coupled to the junction between the solid-state switch and the inductor.

13. The hybrid circuit protection device of claim 11 , wherein:
the solid-state switch comprises a first solid-state switch,
the device comprises a second solid-state switch, and
the controller is further configured to modify the duty cycle of the second solid-state switch to current-limit the fault current to less than the initial value during the fault.

14. The hybrid circuit protection device of claim 11 , further comprising:
at least one mechanical disconnect that provides galvanic isolation for the hybrid circuit protection device.

15. The hybrid circuit protection device of claim 11 , wherein:
the main switch comprises a mechanical breaker,
the hybrid circuit protection device further comprises a solid-state breaker in series with the mechanical breaker between the first input terminal and the first output terminal, and
the controller is further configured to open the solid-state breaker in response to the fault current.

16. The hybrid circuit protection device of claim 11 , wherein:
the controller is further configured to:
determine that the main switch has closed; and
modify the duty cycle of the solid-state switch to disable a current path through the switching network between the first input terminal and the first output terminal.

17. The hybrid circuit protection device of

Assignees

• Abb Spa

Inventors

• Qi Li
• Zhang Yuzhi
• Jiang Taosha

Classifications

• H02H9/02 Primary

  responsive to excess current {(current limitation for voltage regulators G05F1/573; disconnection after limiting H02H3/025)} · CPC title

• H01H9/542

  Contacts shunted by static switch means · CPC title

• H02H1/0007

  concerning the detecting means (in general G01R or other subclasses of G01; reed switches H01H71/2445) · CPC title

• H03K3/017

  Adjustment of width or dutycycle of pulses (pulse width modulation H03K7/08 {; to maintain energy constant H03K3/015}) · CPC title

• H02H7/26 Primary

  Sectionalised protection of cable or line systems, e.g. for disconnecting a section on which a short-circuit, earth fault, or arc discharge has occured (locating faults in cables G01R31/08) · CPC title