Extender module for modular connector

Patent metadata

Field	Value
Publication number	US-11837814-B2
Application number	US-202017135753-A
Country	US
Kind code	B2
Filing date	Dec 28, 2020
Priority date	Jul 23, 2015
Publication date	Dec 5, 2023
Grant date	Dec 5, 2023

Abstract

A modular electrical connector with modular components suitable for assembly into a right angle connector may also be used in forming an orthogonal connector or connector in other desired configurations. The connector modules may be configured through the user of extender modules. Those connector modules may be held together as a right angle connector with a front housing portion, which, in some embodiments, may be shaped differently depending on whether the connector modules are used to form a right angle connector or an orthogonal connector. When designed to form an orthogonal connector, the extender modules may interlock into subarrays, which may be held to other connector components through the use of an extender shell. The mating contact portions on the extender modules may be such that a right angle connector, similarly made with connector modules, may directly mate with the orthogonal connector.

First claim

What is claimed is:

1. A first connector, comprising:
a connector module comprising a pair of signal conductors;
an extender module comprising a pair of signal conductors, wherein the pair of signal conductors of the extender module is coupled to the pair of signal conductors of the connector module and is configured to be received by a pair of signal conductors of a second connector; and
a mating path comprising the pairs of signal conductors of the connector module and the extender module; and
a plurality of conductive shield elements positioned around the signal conductors of the mating path to provide individual shielding for the signal conductors of the mating path,
wherein:
the signal conductors of the mating path are positioned along a first line within a first portion of the mating path and along a second line within a second portion of the mating path; and
the first line is angularly offset with respect to the second line.

2. The first connector of claim 1 , wherein conductive shield elements of the plurality of conductive shield elements are disposed at opposing sides of the signal conductors of the mating path.

3. The first connector of claim 2 , wherein the first line is orthogonal to the second line.

4. The first connector of claim 3 , wherein the first portion of the mating path comprises first ends of the pair of signal conductors of the extender module, the second portion of the mating path comprises second ends of the pair of signal conductors of the extender module.

5. The first connector of claim 4 , wherein:
each signal conductor of the pair of signal conductors of the extender module comprises:
a first end of the first ends;
a second end of the second ends; and
an intermediate portion coupling the first end to the second end and comprising a bend; and

the extender module further comprises insulative material holding at least a portion of the intermediate portions of the signal conductors of the pair of signal conductors of the extender module, the insulative material comprising a first region and a second region disposed orthogonal to the first region.

6. The first connector of claim 4 , wherein the second ends of the pair of signal conductors of the extender module comprise compliant beams.

7. The first connector of claim 4 , wherein the second ends of the pair of signal conductors of the extender module comprise pins.

8. The first connector of claim 4 , wherein:
each signal conductor of the pair of signal conductors of the extender module comprises:
a first end of the first ends;
a second end of the second ends; and
an intermediate portion coupling the first end to the second end and comprising a bend; and

the signal conductors of the pair of signal conductors of the extender module have different lengths from the first end to the bend, different lengths from the second end to the bend, and equal lengths from the first end to the second end.

9. The first connector of claim 1 , further comprising:
a plurality of connector modules comprising the connector module and each connector module of the plurality of connector modules comprising a pair of signal conductors;
a plurality of extender modules comprising the extender module and each comprising a pair of signal conductors received by a respective one of the pairs of signal conductors of the plurality of connector modules; and
a plurality of mating paths each comprising pairs of signal conductors of a respective one of the plurality of connector modules and a respective one of the plurality of extender modules, the pair of signal conductors of the respective one of the plurality of extender modules being received by the pair of signal conductors of the respective one of the plurality of connector modules,
wherein:
each of the plurality of mating paths comprises a plurality of conductive shield elements positioned around the signal conductors of the mating path to provide individual shielding for the signal conductors of the mating path;
the signal conductors of each of the plurality of mating paths are positioned along respective ones of a plurality of first lines within a first portion of the mating path and along respective ones of a plurality of second lines within a second portion of the mating path, wherein the plurality of first lines comprises the first line and the plurality of second lines comprises the second line; and
the ones of the plurality of first lines are angularly offset with respect to the ones of the plurality of second lines.

10. The first connector of claim 9 , further comprising:
a housing supporting the plurality of connector modules; and
an extender shell attached to the housing and supporting the plurality of extender module.

11. A first connector, comprising:
a connector module comprising a pair of signal conductors;
an extender module comprising a pair of signal conductors, wherein the pair of signal conductors of the extender module is electrically and mechanically coupled to the pair of signal conductors of the connector module and is configured to be received by a pair of signal conductors of a second connector;
a mating path comprising the pairs of signal conductors of the connector module and the extender module, wherein:
the signal conductors of the mating path are positioned along a first line within a first portion of the mating path and along a second line within a second portion of the mating path;
the first line is angularly offset with respect to the second line; and
the signal conductors of the mating path comprise bends along the mating path between the first portion of the mating path and the second portion of the mating path; and

insulative material holding at least a portion of the signal conductors of the mating path at the bends.

12. The first connector of claim 11 , wherein the first line is orthogonal to the second line.

13. The first connector of claim 12 , wherein the first portion of the mating path comprises first ends of the pair of signal conductors of the extender module, the second portion of the mating path comprises second ends of the pair of signal conductors of the extender module.

14. The first connector of claim 13 , wherein the second ends of the pair of signal conductors of the extender module comprise compliant beams.

15. The first connector of claim 13 , wherein the second ends of the pair of signal conductors of the extender module comprise pins.

16. The first connector of claim 13 , wherein:
each signal conductor of the pair of signal conductors of the extender module comprises:
a first end of the first ends;
a second end of the second ends; and
an intermediate portion coupling the first end to the second end and comprising a bend; and

the insulative material holds at least a portion of the intermediate portions of the signal conductors of the pair of signal conductors of the extender module, the insulative material comprising a first region and a second region disposed orthogonal to the first region.

17. The first connector of claim 13 , wherein:
each signal conductor of the pair of signal conductors of the extender module comprises:
a first end of the first ends;
a second end of the second ends; and
an intermediate portion coupling the first end to the second end and comprising a bend; and

the signal conductors of the pair of signal conductors of the extender module have different lengths from the first end to the bend, different lengths from the second end to the bend, and equal lengths from the first end to the second end.

18. The first connect

Assignees

• Amphenol Corp

Inventors

• Astbury Allan
• Dunham John Robert
• Cartier Jr Marc B
• Gailus Mark W
• Provencher Daniel B

Classifications

• H01R13/514 Primary

  composed as a modular blocks or assembly, i.e. composed of co-operating parts provided with contact members or holding contact members between them · CPC title

• H01R12/716

  Coupling device provided on the PCB · CPC title

• H01R12/737

  Printed circuits being substantially perpendicular to each other (for printed connections H05K3/366) · CPC title

• H01R13/6471

  by special arrangement of ground and signal conductors, e.g. GSGS [Ground-Signal-Ground-Signal] · CPC title

• H01R13/6474

  by variation of conductive properties, e.g. by dimension variations · CPC title