Electric gas flow heater and vehicle

Patent metadata

Field	Value
Publication number	US-11834976-B2
Application number	US-202017772678-A
Country	US
Kind code	B2
Filing date	Oct 19, 2020
Priority date	Oct 30, 2019
Publication date	Dec 5, 2023
Grant date	Dec 5, 2023

Abstract

An electric gas flow heater has a grid-like heating element through which exhaust gas can flow axially, and which forms an electrical resistance heating. The grid-like heating element includes radially successive layers of band-like material, wherein the layers, in an axial view of the heating element, are bent in an undulating manner and include valleys and peaks. The layers that are located between the radially outermost layer and the radially innermost layer are attached by their peaks and valleys to the respectively radially adjacent layer, so that flow-through openings are formed between the layers. The wavelengths of the layers are increasing radially outwards.

First claim

The invention claimed is:

1. An electric gas flow heater, comprising:
a grid-like heating element through which gas can flow axially and which forms an electrical resistance heating, and wherein the grid-like heating element includes radially successive layers of band-like material, wherein the radially successive layers, in an axial view of the grid-like heating element, are bent in an undulating manner and include valleys and peaks, wherein the radially successive layers that are located between a radially outermost layer and a radially innermost layer are attached by the peaks and the valleys to radially adjacent layers, so that flow-through openings are formed between the radially successive layers, and wherein wavelengths of the radially successive layers increase radially outwards.

2. The electric gas flow heater according to claim 1 , wherein each valley and each peak of a layer of the radially successive layers lie on a radial straight line on which the valley or the peak of the layer adjacent radially inside and radially outside is located.

3. The electric gas flow heater according to claim 1 , wherein each radially successive layer is formed by a separate band.

4. The electric gas flow heater according to claim 1 , wherein the radially successive layers are formed by band sections of a single continuous wound band lying on top of each other.

5. The electric gas flow heater according to claim 1 , wherein the radially successive layers are connected to each other by a current-conducting attachment.

6. The electric gas flow heater according to claim 1 , wherein the radially outermost layer is surrounded by a terminating ring, to which the radially outermost layer is attached.

7. The electric gas flow heater according to claim 1 , wherein a prefabricated disk or prefabricated ring around which the radially successive layers extend and to which the radially innermost layer is attached is provided in a center.

8. The electric gas flow heater according to claim 1 , wherein in addition to the valleys and the peaks, at least one band forms at least one layer of the radially successive layers and has indentations and protrusions an amplitude of which is smaller than an amplitude between neighboring valleys and peaks and/or which extend only over part of a width of the at least one band.

9. The electric gas flow heater according to claim 1 , wherein within a layer of the radially successive layers, a radial thickness of the layer is the same.

10. The electric gas flow heater according to claim 9 , wherein the radially successive layers have equal radial thicknesses in comparison to each other.

11. The electric gas flow heater according to claim 1 , wherein the electric gas flow heater is positioned upstream of an exhaust gas purification device and constitutes a unit therewith.

12. A vehicle comprising: an internal combustion engine and the electric gas flow heater according to claim 1 by which exhaust gas of the vehicle is heated.

13. The electric gas flow heater according to claim 1 , wherein each radially successive layer surrounds a center of the grid-like heating element.

14. The electric gas flow heater according to claim 13 , wherein the radially outermost layer extends completely around the radially innermost layer.

15. The electric gas flow heater according to claim 1 , including a radially inner disk or a radially inner ring, and wherein the radially innermost layer immediately surrounds the radially inner disk or the radially inner ring.

16. The electric gas flow heater according to claim 15 , wherein each radially successive layer has an undulating shape formed by alternating valleys and peaks, and wherein the radially innermost layer is attached to the radially inner disk or the radially inner ring exclusively at the valleys.

17. The electric gas flow heater according to claim 15 , including a radially outer terminating ring that surrounds the radially outermost layer, and wherein the radially outermost layer is attached to the radially outer terminating ring exclusively at the peaks.

18. The electric gas flow heater according to claim 1 , including a radially outer terminating ring that completely surrounds the radially outermost layer, and wherein the radially outermost layer is attached to the radially outer terminating ring at a plurality of discrete points that are circumferentially spaced apart from each other.

19. The electric gas flow heater according to claim 18 , wherein the radially outermost layer completely surrounds the radially innermost layer, and including a radially inner disk or a radially inner ring that is completely surrounded by the radially innermost layer, and wherein the radially innermost layer is attached to the radially inner disk or the radially inner ring at a plurality of discrete points that are circumferentially spaced apart from each other.

Assignees

• Faurecia Emissions Control Technologies Germany Gmbh

Inventors

• Zipfel Toni
• Kuhnert Maximilian

Classifications

• Y02T10/12

  Improving ICE efficiencies · CPC title

• F01N3/2013 Primary

  using electric or magnetic heating means · CPC title

• H05B3/06

  Heater elements structurally combined with coupling elements or holders · CPC title

• H05B3/10

  Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor · CPC title

• F01N3/027

  using electric or magnetic heating means · CPC title