Laminate material for reinforcement, reinforcing method, and reinforcing structural body for structure

Patent metadata

Field	Value
Publication number	US-11834855-B2
Application number	US-201916971636-A
Country	US
Kind code	B2
Filing date	Feb 26, 2019
Priority date	Feb 28, 2018
Publication date	Dec 5, 2023
Grant date	Dec 5, 2023

Abstract

A laminate material for reinforcement is provided that can reduce on-site work steps and facilitate quality control of a resin to be used to achieve improvement in work efficiency, and that can suppress debonding of a reinforcing member to obtain a high reinforcing effect. A laminate material for reinforcement 10 bonded to and integrated with a surface to be reinforced of a structure 100 to reinforce the structure has a fiber-reinforced composite member 11 , a high-elongation elastic resin layer 12 formed on a surface on a bonding side to the structure of the fiber reinforced composite member 11 , and an intermediate resin layer 13 disposed between the fiber-reinforced composite member 11 and the high-elongation elastic resin layer 12.

First claim

The invention claimed is:

1. A laminate material for reinforcement bonded to and integrated with a surface to be reinforced of a structure to reinforce the structure, the laminate material for reinforcement of the structure having:
a fiber-reinforced composite member; a high-elongation elastic resin layer formed on a surface on a bonding side to the structure of the fiber-reinforced composite member; and an intermediate resin layer disposed between the fiber-reinforced composite member and the high-elongation elastic resin layer, wherein the intermediate resin layer has a tensile elasticity when cured of 1000 N/mm 2 or more and 10000 N/mm 2 or less, and wherein the intermediate resin layer has a thickness of 0.05 mm or more and 5.0 mm or less.

2. The laminate material for reinforcement of the structure according to claim 1 , wherein the intermediate resin layer is a thermosetting resin or a thermoplastic resin.

3. The laminate material for reinforcement of the structure according to claim 2 , wherein the thermosetting resin forming the intermediate resin layer is an epoxy resin, an epoxy acrylate resin, an acrylic resin, an MMA resin, a vinyl ester resin, an unsaturated polyester resin, or a photosetting resin.

4. The laminate material for reinforcement of the structure according to claim 2 , wherein the thermoplastic resin forming the intermediate resin layer is a polyamide resin, a nylon resin, a polypropylene resin, a phenolic resin, or an ABS resin.

5. The laminate material for reinforcement of the structure according to claim 1 , wherein the high-elongation elastic resin layer has, when cured, a tensile elongation of 400% or more, a tensile strength of 8 N/mm 2 or more, and a tensile elasticity of 60 N/mm 2 or more and 500 N/mm 2 or less.

6. The laminate material for reinforcement of the structure according to claim 1 , wherein the high-elongation elastic resin layer is a polyurea resin or a urethane resin.

7. The laminate material for reinforcement of the structure according to claim 6 , wherein the polyurea resin forming the high-elongation elastic resin layer contains a base resin, a hardener, a filler and an additive, and is composed of:
(i) the base resin: a prepolymer having an isocyanate as a reactive component and having a terminally-remaining isocyanate adjusted to 1 to 16 parts by weight in NCO weight % is used;
(ii) the hardener: a hardener containing an aromatic amine as a main component is used, and the hardener having a ratio of NCO of the base resin to the amine calculated to 1.0:0.55 to 0.99 parts by weight is used;
(iii) the filler: a silica stone powder and a thixotropic agent are contained, and blended appropriately to 1 to 500 parts by weight; and
(iv) the additive: a colorant, a viscosity modifier and a plasticizer are contained, and blended appropriately to 1 to 50 parts by weight.

8. The laminate material for reinforcement of the structure according to claim 1 , wherein the fiber-reinforced composite member is a reinforcing-fiber containing member containing reinforcing fibers and a resin impregnated into the reinforcing fibers and cured, a cross-sectional shape of the reinforcing-fiber containing member is a plate shape, an angle shape, a channel shape, a T-shape, or a square-pipe shape, and the intermediate resin layer and the high-elongation elastic resin layer are laminated on a surface on a bonding side to the structure of the reinforcing-fiber containing member.

9. The laminate material for reinforcement of the structure according to claim 8 , wherein the resin of the fiber-reinforced composite member is a thermosetting resin or a thermoplastic resin, or a mixed resin of a thermosetting resin and a thermoplastic resin.

10. The laminate material for reinforcement of the structure according to claim 1 , having a release sheet on an outer surface opposite to a laminating side to the fiber-reinforced composite member of the high-elongation elastic resin layer.

11. A reinforcing method for a structure for reinforcing the structure by bonding and integrating a laminate material for reinforcement to a surface to be reinforced of the structure with an adhesive, wherein
the laminate material for reinforcement is a laminate material for reinforcement according to claim 1 .

12. The reinforcing method for the structure according to claim 11 , wherein the adhesive is an epoxy resin, an epoxy acrylate resin, an acrylic resin, an MMA resin, a vinyl ester resin, an unsaturated polyester resin, or a photosetting resin.

13. The reinforcing method for the structure according to claim 12 , wherein the adhesive is an epoxy resin adhesive, and the epoxy resin adhesive is provided as being of a two-component type having a base resin and a hardener, and is composed of:
(i) the base resin: a base resin containing an epoxy resin as a main component and, if necessary, containing a silane coupling agent as an adhesion enhancer is used; and
(ii) the hardener: containing amines as a main component.

14. The reinforcing method for the structure according to claim 11 , having, before bonding the laminate material for reinforcement to the surface to be reinforced of the structure, a step of preparing the surface to be reinforced of the structure and/or a step of applying a primer.

15. A reinforcing structural body for a structure having a fiber-reinforced composite member bonded with an adhesive to and integrated with a surface to be reinforced of the structure, the structure reinforcing structural body for the structure having:
the fiber-reinforced composite member; a high-elongation elastic resin layer formed on a surface on a bonding side to the structure of the fiber-reinforced composite member; and an intermediate resin layer disposed between the fiber-reinforced composite member and the high-elongation elastic resin layer, wherein
the high-elongation elastic resin layer has, when cured, a tensile elongation of 400% or more, a tensile strength of 8 N/mm 2 or more, and a tensile elasticity of 60 N/mm 2 or more and 500 N/mm 2 or less.

16. The reinforcing structural body for the structure according to claim 15 , wherein
the adhesive is an epoxy resin adhesive, and the epoxy resin adhesive is provided as being of a two-component type having a base resin and a hardener, and is composed of:
(i) the base resin: a base resin containing an epoxy resin as a main component and, if necessary, containing a silane coupling agent as an adhesion enhancer is used; and
(ii) the hardener: containing amines as a main component.

Assignees

• Nippon Steel Chemical & Mat Co Ltd

Inventors

• Kobayashi Akira
• Komori Atsuya

Classifications

• E04G23/0218 Primary

  Increasing or restoring the load-bearing capacity of building construction elements (E04G23/0203 and E04G23/0266 take precedence) · CPC title

• B32B5/12

  characterised by the relative arrangement of fibres or filaments of {different layers, e.g. the fibres or filaments being parallel or perpendicular to each other} · CPC title

• B32B7/06

  permitting easy separation · CPC title

• B32B7/12

  using interposed adhesives or interposed materials with bonding properties · CPC title

• B32B25/02

  with fibres or particles {being present as additives in the layer} · CPC title