Connectable contact lens packages for recycling

Patent metadata

Field	Value
Publication number	US-11834245-B2
Application number	US-202217868811-A
Country	US
Kind code	B2
Filing date	Jul 20, 2022
Priority date	Jul 27, 2021
Publication date	Dec 5, 2023
Grant date	Dec 5, 2023

Abstract

Contact lens packages are provided and each includes a base member having a cavity and a sealing member coupled to the base member. An unworn contact lens is provided in a packaging solution within the sealed cavity. The base member is a thermoplastic or other recyclable material. The base member includes at least one latch and at least one slot. The latch and slot are configured to connect to the slot and latch, respectively, of another base member, after the contact lenses are removed from the cavities. A recyclable thermoplastic contact lens assembly is also provided that includes empty contact lens package base members stacked and connected together. A method to recycle used contact lens package base members, such as by curbside recycling, is also provided.

First claim

What is claimed is:

1. A contact lens package base member comprising:
a planar top surface having an edge and at least partially defining a handle;
a bottom surface;
a bowl that is recessed from the planar top surface, has an upper rim that intersects with the planar top surface, and defines a cavity configured for holding a contact lens, the handle extending away from the bowl and terminating at a handle end;
a first slot formed through the planar top surface, spaced away from the upper rim, and located on a first side of the bowl;
a first latch extending downwardly from the planar top surface and adjacent to the first slot, the first latch being spaced away from the upper rim;
a second slot located on a second side of the bowl, the second side being opposite the first side; and
a second latch extending downwardly adjacent to the second slot.

2. The contact lens package base member of claim 1 , wherein the first latch comprises a first barb, and the second slot is sized to receive the first barb from a first direction, and catch the first barb, preventing it from exiting the second slot, in a second direction opposite the first direction.

3. The contact lens package base member of claim 2 , wherein the second latch comprises a second barb, and the first slot is sized to receive the second barb from the first direction, and catch the second barb, preventing it from exiting the first slot, in the second, opposite direction.

4. The contact lens package base member of claim 1 , wherein the first latch and the first slot are located between the bowl and the handle end.

5. The contact lens package base member of claim 1 , further comprising a first vertical sidewall and a second vertical sidewall, wherein:
the first vertical sidewall extends downwardly from the edge, has a first depth, and is located along the edge between the first latch and the second latch; and
the second vertical sidewall extends downwardly from the edge, has a second depth, is located along the edge between the second latch and the first latch, and being located on an opposite side of the bowl relative to the first vertical sidewall.

6. The contact lens package base member of claim 5 , wherein the bowl has a depth of greater dimension than the first depth, and the bowl has a depth of greater dimension than the second depth.

7. The contact lens package base member of claim 5 , wherein the handle end curves downwardly from the planar top surface and comprises a thumb grip.

8. The contact lens package base member of claim 1 , further comprising a slotted extension bulging out from the edge, the slotted extension defining the second slot.

9. The contact lens package base member of claim 8 , wherein the second latch extends downwardly from the slotted extension.

10. The contact lens package base member of claim 1 , wherein the first latch is of a first latch dimension, the second latch is of a second, different corresponding latch dimension, the first slot is of a first slot dimension, and the second slot is of a second, different corresponding slot dimension.

11. The contact lens package base member of claim 1 , wherein each of the first latch and the second latch independently comprises a distal end, and each distal end has a tapered side, a tapered edge, a tapered corner, or a combination thereof.

12. An assembly of connected contact lens package base members comprising two or more of the contact lens package base member of claim 1 connected together to form at least a first contact lens package base member connected to a second contact lens package base member,
wherein the first latch of the first contact lens package base member is configured to fit into the second slot of the second contact lens package base member, and the second latch of the second contact lens package base member is configured to fit into the first slot of the first contact lens package base member.

13. The assembly of claim 12 , wherein the second contact lens package base member is stacked on top of the first contact lens package base member to form a stack, and the first and second latches of the second contact lens package base member extend through the second and first slots of the first contact lens package base member, respectively.

14. The assembly of claim 13 , wherein each of the first contact lens package base member and the second contact lens package base member comprises a poka-yoke design such that, for the first and second latches of the second contact lens package base member to extend through the second and first slots, respectively, of the first contact lens package base member, the handle of the second contact lens package base member extends in a direction opposite a direction of extension of the handle of the first contact lens package base member.

Assignees

• Coopervision Int Ltd

Inventors

• Alayon Rivera Javier E
• Burgos Cruz Jose A
• Rivera Velez Jesus Javier
• Sievens Figueroa Lucas

Classifications

• B65D75/367 Primary

  and forming several compartments · CPC title

• B65D21/0233

  Nestable containers · CPC title

• B65D65/38

  Packaging materials of special type or form · CPC title

• B65D85/54

  for articles of special shape not otherwise provided for · CPC title

• B65D2565/385

  especially suited for or with means facilitating recycling · CPC title