Motor drive control device, motor unit, and motor drive control method

Patent metadata

Field	Value
Publication number	US-11831270-B2
Application number	US-202217664494-A
Country	US
Kind code	B2
Filing date	May 23, 2022
Priority date	May 27, 2021
Publication date	Nov 28, 2023
Grant date	Nov 28, 2023

Abstract

A motor drive control device includes a control unit monitoring a rotational state of a rotor of a two-phase stepping motor, setting an energization angle θ representing a magnitude of an electric angle for continuously energizing, of coils of two phases of the two-phase stepping motor, a coil of one phase in one direction based on the rotational state of the rotor, and generating a control signal Sd for controlling driving of the two-phase stepping motor based on the set energization angle θ, and a drive unit driving the coils of two phases based on the control signal Sd.

First claim

The invention claimed is:

1. A motor drive control device comprising:
a control unit configured to monitor a rotational state of a rotor of a two-phase stepping motor, set an energization angle representing a magnitude of an electric angle for continuously energizing, of coils of two phases of the two-phase stepping motor, a coil of one phase in one direction based on the rotational state of the rotor, and generate a control signal for controlling driving of the two-phase stepping motor based on the set energization angle; and
a drive unit configured to drive the coils of two phases based on the control signal, wherein
the control unit monitors a rotational speed of the rotor as the rotational state of the rotor, and sets the energization angle such that the energization angle decreases as the rotational speed of the rotor increases, wherein
the control unit has, as operation modes, a one-two-phase excitation mode of alternately repeating one-phase excitation of exciting the coil for one phase of the coils of two phases, and two-phase excitation of exciting the coils for two phases of the coils of two phases, and a one-phase excitation mode of exciting the coil for one phase of the coils of two phases, and
the control unit sets the energization angle to 90° and selects the one-phase excitation mode when the rotational speed of the rotor becomes equal to or larger than an upper limit threshold value, and sets the energization angle to a value larger than 90° and selects the one-two-phase excitation mode when the rotational speed of the rotor becomes equal to or smaller than a lower limit threshold value smaller than the upper limit threshold value.

2. The motor drive control device according to claim 1 , wherein in a state of the energization angle being set to 90°, the control unit changes the energization angle from 90° to the value larger than 90° with an elapse of time, when the rotational speed of the rotor becomes equal to or smaller than the lower limit threshold value.

3. The motor drive control device according to claim 2 , wherein in a state of the energization angle being set to the value larger than 90°, the control unit changes the energization angle from the value larger than 90° to 90° with an elapse of time, when the rotational speed of the rotor becomes equal to or larger than the upper limit threshold value.

4. The motor drive control device according to claim 1 , wherein in a state of the energization angle being set to 90°, the control unit changes the energization angle from 90° to the value larger than 90° in a stepwise manner according to a decrease in the rotational speed of the rotor.

5. The motor drive control device according to claim 4 , wherein in a state of the energization angle being set to the value larger than 90°, the control unit changes the energization angle from the value larger than 90° to 90° in a stepwise manner according to an increase in the rotational speed of the rotor when the rotational speed of the rotor becomes equal to or larger than the upper limit threshold value.

6. A motor unit comprising:
the motor drive control device according to claim 1 ; and
the two-phase stepping motor.

7. A motor drive control device comprising:
a control unit configured to monitor a rotational state of a rotor of a two-phase stepping motor, set an energization angle representing a magnitude of an electric angle for continuously energizing, of coils of two phases of the two-phase stepping motor, a coil of one phase in one direction based on the rotational state of the rotor, and generate a control signal for controlling driving of the two-phase stepping motor based on the set energization angle; and
a drive unit configured to drive the coils of two phases based on the control signal, wherein
the control unit monitors a load of the rotor as the rotational state of the rotor, and sets the energization angle such that the energization angle decreases as the load of the rotor decreases, wherein
the control unit has, as operation modes, a one-two-phase excitation mode of alternately repeating one-phase excitation of exciting the coil for one phase of the coils of two phases, and two-phase excitation of exciting the coils for two phases of the coils of two phases, and a one-phase excitation mode of exciting the coil for one phase of the coils of two phases, and
the control unit sets the energization angle to 90° and selects the one-phase excitation mode when the measurement value of the load of the rotor becomes equal to or smaller than a lower limit threshold value, and sets the energization angle to a value larger than 90° and selects the one-two-phase excitation mode when the measurement value of the load of the rotor becomes equal to or larger than an upper limit threshold value.

8. A motor unit comprising:
the motor drive control device according to claim 7 ; and
the two-phase stepping motor.

9. A motor drive control method for controlling driving of a two-phase stepping motor by a motor drive control device, the motor drive control method comprising:
a first step of monitoring, by the motor drive control device, a rotational state of a rotor of the two-phase stepping motor;
a second step of setting, by the motor drive control device, an energization angle representing a magnitude of an electric angle for continuously energizing, of coils of two phases of the two-phase stepping motor, a coil of one phase in one direction, based on the rotational state of the rotor;
a third step of generating, by the motor drive control device, a control signal for controlling driving of the two-phase stepping motor based on the energization angle set in the second step; and
a fourth step of driving, by the motor drive control device, the coils of two phases based on the control signal, wherein
the first step includes a step of monitoring a rotational speed of the rotor as the rotational state of the rotor, and the second step includes a fifth step of setting the energization angle such that the energization angle decreases as the rotational speed of the rotor increases, wherein
the motor drive control device has, as operation modes, a one-two-phase excitation mode of alternately repeating one-phase excitation of exciting the coil for one phase of the coils of two phases, and two-phase excitation of exciting the coils for two phases of the coils of two phases, and a one-phase excitation mode of exciting the coil for one phase of the coils of two phases, and
the fifth step includes a step of setting the energization angle to 90° and selecting the one-phase excitation mode when the rotational speed of the rotor becomes equal to or larger than an upper limit threshold value, and a step of setting the energization angle to a value larger than 90° and selecting the one-two-phase excitation mode when the rotational speed of the rotor becomes equal to or smaller than a lower limit threshold value smaller than the upper limit threshold value.

Assignees

• Minebea Mitsumi Inc

Inventors

• Wada Naoyuki
• Kikuchi Atsushi

Classifications

• H02P8/16 Primary

  Reducing energy dissipated or supplied · CPC title

• H02P8/34

  Monitoring operation (H02P8/36 takes precedence) · CPC title

• H02P8/14 Primary

  Arrangements for controlling speed or speed and torque (H02P8/12, H02P8/22 take precedence) · CPC title

• H02P8/10 Primary

  Shaping pulses for starting; Boosting current during starting · CPC title

• H02P8/12

  Control or stabilisation of current · CPC title