Waveguide for transmitting light

Patent metadata

Field	Value
Publication number	US-11828941-B2
Application number	US-202016778912-A
Country	US
Kind code	B2
Filing date	Jan 31, 2020
Priority date	Feb 13, 2019
Publication date	Nov 28, 2023
Grant date	Nov 28, 2023

Abstract

An optical device includes a stack that includes a first curved optical element stacked with a second curved optical element. The second curved optical element propagates light by total internal reflection. The stack also includes an incoupling diffractive grating that incouples the light into the second optical element and an outcoupling diffractive grating optically coupled to the incoupling diffractive grating through the second curved optical element. The outcoupling diffractive grating directs the light. The first curved optical element has a first refractive index, the second curved optical element has a second refractive index, and the first refractive index is different from the second refractive index by approximately 0.15 to 1.2.

First claim

What is claimed is:

1. An optical device comprising:
a stack of curved optical elements, the stack comprising:
a first curved optical element stacked with a second curved optical element, wherein the second curved optical element is configured to propagate light by total internal reflection;
an incoupling diffractive grating configured to incouple the light into the second curved optical element; and
an outcoupling diffractive grating optically coupled to the incoupling diffractive grating through the second curved optical element, the outcoupling diffractive grating configured to direct the light,
wherein the first curved optical element has a first refractive index,
wherein the second curved optical element has a second refractive index, and
wherein the first refractive index is different from the second refractive index by approximately 0.15 to 1.2.

2. The optical device of claim 1 , wherein:
the stack further comprises a third curved optical element stacked with the second curved optical element;
the third curved optical element is configured to protect the second curved optical element; and
the third curved optical element has a third refractive index that is different from the second refractive index by approximately 0.15 to 1.2.

3. The optical device of claim 2 , wherein each of the incoupling and outcoupling diffractive gratings is positioned along an interface between the first curved optical element and the second curved optical element, along another interface between the second curved optical element and third curved optical element, or inside the second curved optical element.

4. The optical device of claim 2 , wherein the third curved optical element comprises an optical shape configured to provide ophthalmic corrective power on a real-world image.

5. The optical device of claim 2 , further comprising an interlayer positioned between the first curved optical element and the second curved optical element, and/or another interlayer positioned between the second curved optical element and third curved optical element.

6. The optical device of claim 5 , wherein the interlayer and/or another interlayer comprise an air gap or adhesive material.

7. The optical device of claim 2 , wherein the first curved optical element and/or third curved optical element comprise polymethylmethacrylate, polymethylpentene, cyclo olefin polymer, cyclic olefin copolymer, styrene acrylate, polycarbonate, CR-39, polystyrene, polyetherimide, polyethersulfone, polyethylene terephthalate, or high purity fused silica.

8. The optical device of claim 1 , wherein the first refractive index is between approximately 1.4-1.6 and the second refractive index is greater than approximately 1.7.

9. The optical device of claim 1 , wherein the outcoupling diffractive grating is further configured to redirect at least a portion of the light into the second curved optical element.

10. The optical device of claim 1 , wherein the outcoupling diffractive grating is further configured to outcouple at least a portion of the light into the first curved optical element.

11. The optical device of claim 10 , wherein the outcoupling diffractive grating is further configured to direct the outcoupled portion of the light such that the light converges, diverges, or is substantially collimated.

12. The optical device of claim 10 , wherein the first curved optical element comprises an optical shape configured to redirect the outcoupled portion of the light such that the light converges, diverges, or is substantially collimated as the light exits the first curved optical element.

13. The optical device of claim 10 , further comprising at least an intermediate grating configured to expand the incoupled light so that the outcoupled portion of the light forms a two-dimensional array where each member of the two-dimensional array is a replication of the incoupled light.

14. The optical device of claim 1 , wherein each of the incoupling and outcoupling diffractive gratings comprises a reflective grating or a refractive grating.

15. The optical device of claim 1 , further comprising a horizontal base curve greater than approximately base 2, base 4, base 6, base 8, or base 10.

16. The optical device of claim 1 , wherein a thickness of the second curved optical element does not exceed approximately 1000 microns, 800 microns, or 600 microns.

17. The optical device of claim 1 , wherein a thickness of the optical device does not exceed approximately 15.0 mm, 12.0 mm, 11 mm, or 10 mm.

18. The optical device of claim 1 , wherein the second curved optical element comprises silicon nitride, silicon oxy nitride, hafnia, alumina, tantala, tantalum oxy nitrides, titanium dioxide, or zirconia, scandium oxide, niobium oxide, lanthanum titanate, lanthana, ceria, praseodymia, or yttria.

19. The optical device of claim 1 , further comprising a maximum horizontal field of view greater than approximately 40 degrees and less than approximately 140 degrees, greater than approximately 60 degrees and less than approximately 140, greater than approximately 80 degrees and less than approximately 140, greater than approximately 100 degrees and less than approximately 140, or greater than approximately 120 degrees and less than approximately 140.

20. A system of optical devices, the system comprising:
a plurality of stacks of curved optical elements, each stack, of the plurality stacks, comprising:
a first curved optical element stacked with a second curved optical element, wherein the second curved optical element is configured to propagate light by total internal reflection;
an incoupling diffractive grating configured to incouple the light into the second curved optical element; and
an outcoupling diffractive grating optically coupled to the incoupling diffractive grating through the second curved optical element, the outcoupling diffractive grating configured to direct the light,
wherein the first curved optical element has a first refractive index,
wherein the second curved optical element has a second refractive index, and
wherein the first refractive index is different from the second refractive index by approximately 0.15 to 1.2.

Assignees

• Corning Inc

Inventors

• Genier Michael Lucien
• Krol Mark Francis
• Moore Michael John
• Schreiber Horst

Classifications

• G02B27/0172 Primary

  characterised by optical features · CPC title

• G02B6/0016

  Grooves, prisms, gratings, scattering particles or rough surfaces · CPC title

• G02B6/0038

  Linear indentations or grooves, e.g. arc-shaped grooves or meandering grooves, extending over the full length or width of the light guide · CPC title

• G02B6/0065

  Manufacturing aspects; Material aspects · CPC title

• G02B27/4205

  having a diffractive optical element [DOE] contributing to image formation, e.g. whereby modulation transfer function MTF or optical aberrations are relevant · CPC title